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-title: The Super Cat Alcohol Stove
-date: 2015-11-30T14:30:41Z
-source: http://jwbasecamp.com/Articles/SuperCat/
-tags: backpacking, camping, projects
-
----
-
-A simple-to-make, hot-burning, backcountry stove
-
-The Super Cat Alcohol Stove
-
-[4]By Jim Wood
-
-Originally published January 29, 2005
-Major update November 18, 2008
-
-Last revised March 4, 2011
-
-[5]Printable PDF version available here (1.0mb)
-
-[6]Submit or read comments about this article here
- __________________________________________________________________
-
-Originally developed in early 2004, the Super Cat alcohol stove was
-first shared with the online backpacking community in January, 2005.
-Since then, it's become one of the most popular do-it-yourself alcohol
-stoves among hikers worldwide for probably two reasons: it works
-exceptionally well and it's very easy to make.
-
-This update to the [7]original article is intended to incorporate many
-of the design ideas that Super Cat users have contributed over the
-years, as well as to expand the scope to include new information about
-build techniques, fuels, windscreens, stands and other accessories.
-
-It's also being published concurrently with a new article entitled
-"[8]The Fire Bucket Stove System", which introduces a companion product
-that can serve either as a high performance windscreen for the Super
-Cat (and most other alcohol heaters), or a stand-alone stove that is
-capable of burning wood and solid fuel tablets--all at a weight (in its
-lightest implementations) of about two ounces.
-
-When used together, the Super Cat and Fire Bucket form an efficient,
-lightweight, integrated stove system that's easy to make and fun to
-operate.
-
-You can navigate directly to each chapter using the links below.
-
- [9]Background
-
- [10]Alcohol Stove Designs
-
- [11]Disclaimers and Safety Notes
-
- [12]Materials
-
- [13]Tools
-
- [14]Super Cat Build Instructions
-
- [15]Super Cat Fuels
-
- [16]Starting and Using the Stove
-
- [17]Accessories
-
- [18]Resources
-
- __________________________________________________________________
-
-Background
- __________________________________________________________________
-
-More than a century after the venerable Svea kerosene stove first went
-into production, one might reasonably wonder why backcountry stoves,
-like so many other mature products, haven't coalesced around one or two
-successful design technologies.
-
-Instead, today's backpackers still burn white gas, kerosene, diesel,
-automotive gas, jet fuel, propane, solid fuel tablets, butane/propane
-mixes, wood, paraffin, mineral spirits, vegetable oils, methanol,
-ethanol, and isopropyl alcohol in a huge variety of stove types.
-
-So why still so many choices? I guess simply because no one has yet
-been able to come up with an all-in-one design that can meet the wide
-range of environmental, fuel availability, weight, cooking, and safety
-requirements of today's hikers.
-
-The future may belong to an atomic fusion stove that weighs two ounces
-and can run for a hundred years on one gram of fuel, but in the
-meantime, the top-mounted (iso)butane/propane canister stove probably
-comes closest to meeting the needs of most of today's three-season
-backpackers, particularly those who trek in Europe and North America.
-
-Ultralight models, often equipped with piezoelectric lighters, are made
-by MSR, Primus, Gaz, Snow Peak, Brunton, Optimus, Coleman and others,
-and are convenient, dependable, quiet, efficient, and though hot
-burning, can also simmer well. In addition, analysis has shown that
-even for gram-counting long-distance hikers, these stoves compare
-favorably with other types of stoves from a weight-to-performance point
-of view.
-
-Nonetheless, these stoves are not perfect. My own biggest complaint is
-that the fuel canisters themselves are not refillable by the user,
-which means that it's often difficult carry just the amount of fuel
-that you think you'll need for a given outing.
-
-In addition, compatible canisters are sometimes difficult to find
-outside the U.S. or when re-supplying on long hikes (canisters can't be
-transported on commercial airliners). These stoves also typically
-perform poorly in cold weather and can be difficult to use with
-conventional windscreens (although the [19]KiteScreen offers a great
-solution to this last problem).
-
-Alcohol Stoves
-
-Alcohol stoves are one of the most popular alternatives to canister
-stoves, especially for long-distance hikers, perhaps because they solve
-one key problem: fuel availability. Alcohol stoves can burn ethanol or
-methanol (and combinations thereof), or in a pinch, even isopropyl
-alcohol, which means that fuels at re-supply points are generally
-fairly easy to find at liquor, hardware, automotive or variety stores.
-
-Alcohol stoves also allow hikers to carry just the amount of fuel
-needed for a given outing, are super-quiet in operation, are usually
-very simple in design (no fuel jets to clog or other components to fail
-in the field), and are usually extremely light weight. Many
-green-spirited backpackers also like alcohol stoves because they use a
-renewable fuel source, unlike the majority of stoves now in use that
-burn fossil fuels (although alcohol stoves still emit carbon dioxide,
-a greenhouse gas).
-
-On the flip side, alcohol stoves present certain safety hazards,
-including a flame that's nearly invisible in sunlight (which means that
-it's sometimes difficult to detect when the stove is operating) and the
-use of an open fuel tank that can spill flaming alcohol on you and your
-surroundings if tipped over.
-
-These stoves are typically also more wind-sensitive than other
-types--and as a double whammy--use their fuel much more quickly than do
-fuel-metered stoves under windy conditions, at least if not properly
-protected. And while they excel at boiling water, alcohol stoves are
-typically difficult to control for simmering.
-
-All designs of which I'm aware must be also re-filled after every use.
-This single-shot-of-fuel per use operation means that it's often tricky
-to gage how much alcohol to add to your stove for any given cooking
-operation. As a result, backcountry cooks usually either run out of
-fuel before finishing, or end up with excess fuel that frequently burns
-wastefully away until it's finally consumed (although some of the
-accessories and techniques described below can reduce this waste).
-
-Likewise, the energy content of alcohol is considerably less than
-comparable petroleum-based fuels (typically about half), which means
-that significantly more fuel must be carried. The good news here is
-that alcohol fuels are safer to handle, can be transported in ordinary
-plastic bottles, and can be extinguished with water in an emergency.
-
-JIM'S STRATEGY
-
-Despite their disadvantages, I still like alcohol stoves. Sometimes I
-use one as a primary heater and sometimes as a backup or "fill-in" for
-my canister stove. Carrying an alcohol stove, which weighs almost
-nothing by itself, often allows me to avoid carrying a second weighty
-canister if I'm concerned about not having quite enough fuel. I can
-include just the right amount of alcohol to supplement the main
-butane/propane supply for the trip.
-
-For this type of use, a backup stove doesn't need to be a full-featured
-replacement. All it really needs to do well is boil water in a
-reasonable amount of time, which also allows it serve as a second
-burner in the preparation of some meals.
-
-I also now usually carry the Fire Bucket Stove System which can work as
-a windscreen for either the Super Cat or canister stove (see the
-[20]Fire Bucket article for details), or in a pinch, burn wood if I run
-out of other types of fuel.
- __________________________________________________________________
-
-Alcohol Stove Designs
- __________________________________________________________________
-
-There are dozens of do-it-yourself alcohol stoves currently described
-in various spots around the Internet. Rather than duplicate information
-that's already available, I would instead refer you to the most
-complete backpacking stove site that I've found thus far: the [21]Zen
-Stove site.
-
-NON-PRESSURIZED vs PRESSURIZED
-
-For purposes of classification, however, I will note that alcohol stove
-designs generally fall into one of two categories: non-pressurized and
-pressurized.
-
-Non-pressurized models work by simply housing an open flame that's
-created by burning expanding alcohol gases. These gases exist anytime
-that liquid alcohol is warm enough to evaporate, where the warmer the
-liquid, the faster the rate of evaporation. Examples include Roy
-Robinson's Cat Stove and the Robert Crowley Plumber Stove.
-
-Pressurized models restrict the expansion of this gas in some manner to
-create gas "jets" that are said to burn a little hotter than do
-non-pressurized flames. Since I've done limited testing myself, I can't
-say for sure that it really makes any difference, but in either case,
-the Super Cat would be classified as a pressurized design. Also,
-because of slightly higher flame velocities, pressurized models are
-probably tend to be a bit less wind-sensitive.
-
-While I'm at it, I'll also note that the term "pressurized" may also be
-a bit overstated, since the amount of back-pressure created by
-restricting the gas flow is very small--just enough, in fact, to force
-the expanding gas out through a series of burner holes. It's nothing
-like the pressure, for example, that's created by manually pumping an
-MSR white gas fuel bottle.
-
-SIMPLICITY OF DESIGN
-
-Probably the most significant thing that sets the Super Cat apart from
-other pressurized stoves such as Scott Henderson's Pepsi-G, the
-Anti-Gravity Gear Tin Man, or the Brasslite stoves, is the simplicity
-of design.
-
-Most pressurized stoves require multiple components that must be taped,
-epoxied, or welded together in order to create their pressure chambers.
-The Super Cat's pressure chamber, on the other hand, is created simply
-by placing a pot on top of the stove, thereby blocking the ability of
-the expanding gas to escape through the top, forcing the flames out
-through the side vents.
-
-The Super Cat design is also simpler than most others because it
-doesn't require the use of a separate pot stand. The stove itself
-serves as both the burner element and the stand, since the pot is
-placed directly over the top of the stove.
-
-Because of its uncomplicated design, the Super Cat is also very easy to
-build. So easy, in fact, that they're sometimes constructed on the
-trail (often in less than five minutes) using materials procured at
-re-supply stops.
-
-Incidentally, I should note that this stove is named "Super" because it
-burns hotter and faster than most other alcohol stoves whose
-specifications I've seen. With some implementations of the Super Cat,
-I've consistently (under ideal, no-wind conditions) brought two cups of
-water from cool room temperature to a full rolling boil in under four
-minutes, which is among the fastest times I've noted so far, though
-there's really no way to guarantee the consistency of the conditions
-among all those who conduct these tests.
-
-It's also called "Super" since it's super-easy to make and, at a weight
-of less than ¼ of an ounce, super-light weight. The "Cat" portion of
-the name was derived from its construction using a single, 3 ounce
-aluminum cat food can.
-
-WHY THE SUPER CAT WORKS
-
-Unfortunately, one can't punch a few holes in any old can and expect to
-turn it into a working pressurized stove. For starters, the can's
-volume needs to be just right for the alcohol vapors to pressurize in a
-way that allows them to expand through the side vent holes after
-lighting.
-
-If the internal space is too large, the flame will simply be
-extinguished when the pot is lowered into place. Alternatively, if it's
-too small, the same thing will probably happen, but even if it manages
-to pressurize, the stove's fuel capacity will likely be too low to
-complete most cooking operations without refilling.
-
-The diameter of the can is also important since the stove also serves
-as the pot stand. If the diameter is too small, the stove could become
-unstable when a pot is placed upon it. If the stove is too wide, the
-flames will probably miss most of the pot's bottom surface and some of
-the heat will be lost up the sides (though there are some interesting
-exceptions to the conventional wisdom regarding stove and pot width
-that are discussed below).
-
-The material and thickness of the can's walls are also critical. In
-order for the stove to work properly, some of its heat must be
-transferred back into the open pool of alcohol to keep it boiling
-("thermal feedback"). If the the stove is made from a metal that's
-either too thick or that conducts heat poorly, the alcohol can stop
-boiling, killing the flame.
-
-Conversely, if the sidewalls are too thin, then the stove probably
-won't support the weight of a pot filled with two to four cups of water
-(which might weigh two pounds or more) and could collapse when heated
-to operating temperature.
-
-SO HERE'S THE MAGIC
-
-It turns out that the 3 ounce aluminum can that's recommended for Super
-Cat use is just about perfect for this task.
-
-The volume is such that the alcohol vapors pressurize properly under
-almost all altitude, temperature and other operating conditions. It's
-also large enough that, depending on hole configuration, it will hold
-up to 2 fluid ounces of fuel, which is usually more than enough for
-most cooking chores. Likewise, the can's diameter easily supports most
-commonly used pot sizes while maintaining a high degree of efficiency.
-
-The aluminum walls are likewise thin enough to efficiently conduct heat
-to the alcohol pool to keep it boiling, but are also thick enough to
-safely support the weight of a full pot of water (at least of the size
-range most likely to be used).
-
-Over the years, I've experimented a variety of other cans types that
-have been larger, smaller, and constructed from metals such as steel
-and brass, and I have yet to find anything that works as well as the
-3 ounce aluminum can.
-
-the question of pot width
-
-One interesting thing I've learned from my development experiences is
-that the conventional wisdom about side-burner stoves and pot width is
-not necessarily correct. Many hikers believe that alcohol stoves like
-the Super Cat only work well with wide-bottom pots under the theory
-that narrow pots allow too much of the stove's heat to flow up the
-sides of the vessel, thereby significantly reducing efficiency. In
-truth, it's not that simple.
-
-Somewhat to my amazement, the fastest boil times I've ever observed
-with the Super Cat have been with tall, narrow cook pots. More
-specifically, I'm referring to those that are constructed from 24 or 25
-ounce aluminum beer cans sold by Heineken, Fosters and others. These
-cans, which are quite popular with ultralight backpackers, have bases
-that are only about 3¼ inches wide, compared with a pot like the Snow
-Peak Trek 1400 (my personal favorite) whose base is a bit over 5 inches
-wide.
-
-With these beer can pots, I consistently clock boils times for two cups
-of cool, room temperature water at under 4 minutes with the Super Cat,
-while the best I've seen with the much wider Snow Peak 1400 is about
-4½ minutes under the same conditions.
-
- [22][Beer_1492-450.jpg]
-
- Beer can cook pots with Super Cat stoves [23](+)
- The Fosters can on the left includes a silicone lip guard
- from [24]Ultralight Outfitters
-
-Much of the reason for the speedier beer can boil times is related, of
-course, to the material from which these vessels are made. The very
-thin aluminum walls of the cans conduct heat more efficiently than
-thicker titanium walls of the Snow Peak pot, partly offsetting the
-effects of their less-than-optimal shapes. And to be fair, in a
-titanium-to-titanium comparison, the Snow Peak 600 mug, whose base is
-about the same with as the beer can pots, requires 15% to 20% more time
-to boil two cups of water than does the wider Snow Peak 1400, whose
-walls are of about the same thickness.
-
- [25][Snow-Pots_1495-450.jpg]
-
- Snow Peak 1400 (L) and Snow Peak 600 (R)
- with Super Cat stoves [26](+)
-
-But my point here is even when using fairly narrow pots, a significant
-amount of energy transfer occurs when a stove's flame wraps around the
-pot bottom and travels up the sides. Accordingly, I think you'll be
-happy with the performance with the standard 3 ounce can when used with
-just about any reasonably-sized cook pot.
-
-Just to be sure, I've constructing stoves from narrower aluminum cans
-like those used for Red Bull energy drinks. Those cans are about
-2 inches in diameter versus 2.4 inches for aluminum pet food cans
-(i.e., are about 83% as wide) and I have seen no significant difference
-in boil times.
-
- [27][Snow600_1499-450.jpg]
-
- Red Bull sized stove with Snow Peak 600 titanium mug [28](+)
-
-.
- __________________________________________________________________
-
-Disclaimers and Safety Notes
- __________________________________________________________________
-
-Disclaimers
-
-Before proceeding, I should point out that I am not a chemist, nor an
-expert in stove technology. I am just a backpacker who struck upon
-something interesting a few years ago that I felt was worth sharing
-with my fellow hikers.
-
-If you decide to build your own Super Cat, you must assume all risks. I
-obviously can't guarantee your safety nor indemnify you against
-accidents.
-
-While there are a number of hazards associated with any backpacking
-stove, an alcohol stove like the Super Cat probably has more than its
-fair share, as I discuss in the next section. That said, as long as
-you're careful, building alcohol stoves can be safe and a lot of fun,
-perhaps even bordering on addictive for some.
-
-I should also mention that when researching existing stoves prior to
-developing the Super Cat, I found many clever and well-tested designs
-available. Nonetheless, I had an idea for a type of stove that didn't
-seem to be represented by any of the models I read about, though it's
-certainly possible that someone has employed this design before. If so,
-I apologize for the lack of attribution, but note that I did arrive
-independently at all of my conclusions.
-
-Safety Notes
-
-Experienced outdoors people already understand that any backcountry
-stove is potentially dangerous and should be handled with great care,
-especially when operated in the vicinity of a tent or tarp. Alcohol
-stoves like the Super Cat, however, are probably even more hazardous
-than some other types for reasons that are discussed below.
-
-CARBON MONOXIDE
-
-All backcountry stoves can emit fair amounts of carbon monoxide (CO)
-which can be deadly if concentrated in closed spaces. The best review
-I've seen of hiking stoves and CO was prepared by Roger Caffin, an
-expert who writes for [29]backpackinglight.com.
-
-In Part 4 of his excellent series of research articles, Roger studied
-the emissions of ten commercial alcohol stoves and concluded that:
-
- "...each of these alcohol stoves emits more CO than the best
-canister stoves... all should be considered extremely dangerous in any
-confined space."
-
-To my knowledge, the Super Cat has never been tested for CO emissions,
-a task that requires a unique laboratory setup. I have no reason to
-believe, however, that the carbon monoxide generated by the Super Cat
-would be much different from any of the stoves Roger tested.
-Accordingly, you need to be especially careful when operating the Super
-Cat indoors or inside a tent vestibule. Without plenty of fresh air
-ventilation, carbon monoxide can kill you.
-
-By the way, Roger's article [30]can be found here. To read the full
-text, you'll need to be a BPL online subscriber (currently $24.99 per
-year); otherwise, only the abstract will be available.
-
-FIRE HAZARDS
-
-Because fuel is burned in an open container, an alcohol stove like the
-Super Cat can present a significant fire hazard. Unless the stove is
-anchored to the ground or to a windscreen like the [31]Fire Bucket,
-it's fairly easy for the stove to tip or blow over during operation.
-And as you might imagine, spilling flaming alcohol on you and your gear
-is a great way to ruin your day.
-
-Likewise, when using the Super Cat, make sure that all combustibles are
-positioned well away from the vicinity of the stove and that there's a
-water source available if things go seriously wrong. Unlike grease or
-petroleum fires, which are often spread when water is applied, alcohol
-fires can usually be safely doused by drowning. Other less drastic
-methods of stopping the Super Cat, such as depriving it of oxygen, are
-discussed below.
-
-Fires can sometimes also start with alcohol stoves because they operate
-so quietly and burn with a flame that's nearly invisible in daylight.
-You need to be especially careful to keep flammables (like synthetic
-clothing) away from your stove if there's any chance it could be
-running. Probably the best method to confirm operation if you're
-uncertain is to place your hand near the stove or its windscreen to
-feel for warmth.
-
-Petroleum-Based Fuels
-I would also counsel you not to use the Super Cat, or any alcohol
-stove, with petroleum-based fuels such as automotive gasoline, kerosene
-or white gas (Coleman fuel). With lower boiling points, these fuels are
-more volatile than most alcohols and are dangerous to burn in open
-containers. Because they're heavier than air, petroleum vapors can pool
-in low-lying areas and explode when exposed to flame.
-
-And in case you're tempted to try a higher energy content fuel (like
-white gas) in the Super Cat, you should also know that I've already
-tried many of them and they just plain don't work. They typically burn
-with a low-temperature, yellowish, sooty flame that won't pressure in
-this stove. These liquid fuels only work effectively when vaporized
-under fairly high pressures and temperatures in stoves like the MSR
-WhisperLite.
-
-Silnylon Shelters
-Finally, a special reminder to ultralighters who might be using
-silnylon tarps or tents. Standard silnylon (i.e., the kind that's not
-additionally treated with polyurethane) is not a fire-retardant fabric
-and will burn fairly quickly if exposed to a flame.
-
-FUEL TOXICITY
-
-When compared with (iso)butane/propane canister stoves, liquid fuel
-stoves can present the additional hazard of direct exposure to toxic
-chemicals.
-
-Denatured alcohol and yellow Heet are the most commonly burned fuels in
-alcohol stoves, at least here in the United States. While a more
-detailed discussion of these substances is included in the "[32]Super
-Cat Fuels" section below, I'll just concentrate here on the potentially
-harmful effects of one of the key ingredients in these fuels: Methanol.
-
-Most denatured alcohols contain some amount of methanol, which a toxic
-form of alcohol that's intentionally added to ethanol to render it
-undrinkable. Methanol, which is used in a wide range of applications,
-is also known as methyl alcohol, wood alcohol, carbinol, wood naphtha
-and wood spirits.
-
-Poisoning Hazards
-The problem with methanol is that it can be toxic to humans when
-ingested, inhaled, or absorbed through the skin. Historically, the most
-common form of methanol poisoning has occurred orally. Consumed in
-sufficient quantities, methanol can quickly lead to blindness and
-death, primarily through the formation of formaldehyde in the liver
-when the substance is metabolized inside the body.
-
-This form of poisoning is perhaps best known in connection with
-drinking illicit liquor (such as moonshine) that contains methanol,
-sometimes added intentionally by unscrupulous distillers as a proof
-extender. Most backpackers probably don't need to worry about
-accidentally drinking methanol, however. Instead, exposure is more
-likely to occur through inhalation or absorption through the skin.
-
-After plenty of Internet research, it's still not clear to me at what
-exposure levels methanol becomes dangerous through these two
-mechanisms. Perhaps the studies have been done, but I've not found
-them. There is universal agreement, however, that the risks are real.
-As noted in the [33]Wikipedia methanol article:
-
-"...Dangerous doses will build up if a person is regularly exposed to
-vapors or handles liquid without skin protection."
-
-The truth may be that nobody knows for sure at what point inhalation
-and skin exposure becomes unsafe. I would simply offer the following
-obvious advice to any backpacker who might elect to use methanol-based
-fuels:
- * Avoid breathing alcohol vapors, whether burned or unburned.
- * Use a fuel bottle and filling system that minimizes the chance that
- you'll spill alcohol on your hands or clothing. If spillage does
- occur, promptly wash the affected surfaces.
- * Be especially careful not to allow alcohol fuel to leak into your
- water or food supply while you're on the trail. Most backpackers
- carry their fuel bottles in an external pack pocket in such a way
- so that if leakage were to happen, there would be little chance of
- contaminating food or water.
-
-I will finally note that denatured alcohol products often contain other
-toxic ingredients besides methanol. Methyl isobutyl ketone, acetone,
-ethyl acetate, rubber solvent and other hydrocarbons are frequently
-added to ethanol as denaturants, each of which is potentially
-dangerous. Because their concentrations are usually small, however,
-these other ingredients may not represent quite the same magnitude of
-risk as does methanol.
-
-SUPER CAT-SPECIFIC ISSUES
-
-In addition to the general risks described above, the Super Cat
-presents a few unique challenges that are discussed in the
-"[34]Starting and Using the Stove" section below. Fortunately, all of
-these Super Cat-specific risks can be easily minimized or eliminated by
-using either the techniques or accessories that are likewise discussed
-in that section.
-
-LIVING HAPPILY IN SPITE OF THE ODDS
-
-While I feel it's important to inform you about potential dangers, I
-hope I haven't discouraged you from building and using a Super Cat.
-
-The truth is that alcohol-based stoves are generally accepted as safe
-by most knowledgeable backpackers, as long as the user exercises a fair
-measure of common sense. I've been working with and testing these
-stoves for many years without serious incident and accordingly, would
-encourage you to give the Super Cat a try.
- __________________________________________________________________
-
-Materials
- __________________________________________________________________
-
-CAN SELECTION
-
-At the core of the Super Cat project, of course, is an empty, clean
-aluminum can. The 3 ounce size that's widely found at most grocery
-stores and used for products such as cat food and potted meat sandwich
-spreads is probably the best all-around choice for the reasons
-discussed above. Examples of this type of can are shown below.
-
- [35][3oz-cans_1502-450.jpg]
-
- Samples of products packaged in 3 ounce aluminum cans [36](+)
-
-You'll find that even among similar can types, there will be some
-variations in dimensions and weights. For example, the Hormel potted
-meat can shown above is slightly taller than the Fancy Feast cat food
-can, even though both contain 3 ounces of product. Most of these minor
-variances will have little or no impact on stove performance, however.
-
-Aluminum vs. Steel
-One factor than will have a major impact on stove performance is the
-metal from which the can is stamped. It turns out that not all 3 ounce
-food cans that are made from aluminum. Some, such as those shown below,
-are constructed from steel.
-
- [37][Steel_1488-450.jpg]
-
- Samples of 3 ounce steel cans [38](+)
-
-While some of these steel cans are perhaps useable for Super Cat
-stoves, there are some noteworthy issues:
- 1. A 3 ounce steel can will probably weigh about ¾ ounce, or about
- three times as much as a comparable aluminum can.
- 2. Although perhaps more durable than similar aluminum cans, steel
- cans are more difficult with which to to work. Most standard office
- hole punches won't be able to penetrate the sidewalls, so you'll
- either need to drill or use a sheet metal ("Whitney") punch such as
- that described in the "Tools" section below.
- 3. The greater thermal inertia of steel stoves leads to longer cooling
- times, which extends the wait before they can be moved, packed or
- safely refilled after use.
- 4. The thicker walls of steel cans don't conduct heat as efficiently
- as the thinner aluminum, which creates very different burn
- characteristics. For example, the thermal feedback mechanism
- (discussed above) that's necessary to start and keep the pool of
- alcohol boiling takes much longer to work. Likewise, steel stoves
- tends to run cooler, which contributes to longer boil times.
-
-The performance results from tests conducted recently in a head-to-head
-comparison of aluminum and steel stoves is shown below. Both stoves
-were fueled with one fluid ounce of SLX denatured alcohol and used to
-heat two cups of cool room temperature water in a Snow Peak Trek 1400
-titanium cook pot to a rolling boil. The fuel in both stoves was also
-ignited without external priming mechanisms (such as a priming pan).
-
- Aluminum stove
-
- Steel stove
-
-Prime time *
- 25 sec 2 min
-
-Time to rolling boil (incl prime time)
- 4 min, 30 sec 8 min, 45 sec
-
-Total stove burn time (incl prime time)
- 6 min, 45 sec 12 min, 30 sec
-
-* Prime time = the amount of time from ignition until the surface of
-the alcohol begins to boil, which also marks the point at which the
-cook pot can be lowered onto the stove.
-
-Bottom line: unless you have compelling reasons to use steel, I'd
-suggest sticking with aluminum. But when shopping for a suitable can,
-how does one distinguish between the two, since their appearances can
-be very similar?
-
-One way to tell the difference is to gently press on the sidewall of
-the can with your thumb. Aluminum cans will flex fairly easily, while
-steel cans have much less "give".
-
-Another way is to take a scale with you to the grocery store. An
-aluminum can that contains 3 ounces (net weight) of product will
-probably weigh about 3.3 ounces in total. A similar steel can will
-likely weigh over 4 ounces.
-
-You can also, of course, select products that are known to be packaged
-in aluminum. The list below includes a few brands distributed
-regionally or nationally in the United States that I've verified (at
-least as of the date of publication) are sold in aluminum cans.
-
- Product ( 3 ounce net weight size ) Manufacturer
-
-Fancy Feast Gourmet cat foods
-
- Nestlé Purina PetCare Co
-
-Elegant Medleys cat foods
- Nestlé Purina PetCare Co
-
-Newman's Own Organic cat foods
- Newman's Own Organics
-
-Some Harmony Farms cat foods *
- Harmony Farms Pet Products
-
-Priority (Safeway store brand) cat foods
- Safeway, Inc.
-
-Companion (Giant Foods store brand) cat foods
- Giant Food, LLC
-
-Wegmans Gourmet (store brand) cat foods
- Wegmans Food Markets, Inc
-
-Hormel Potted Meat Food Product
- Hormel Foods, LLC
-
-Libby's Potted Meat Food Product
- ConAgra Foods, Inc.
-
-* The smaller cans are aluminum, the slightly larger cans are made from
-steel
-
-
-PREPARING THE CAN
-
-Once a suitable can is obtained, you'll want to first remove the label
-and clean the interior. I'd also recommend that you remove the gummy
-label adhesive using a solvent such as Goo Gone or Goof Off (by the
-way, the lubricant WD-40 also does a great job of dissolving many
-adhesives and is probably less toxic than most other solvents).
-
-While some of the residue will eventually burn away if you choose not
-to bother, the remainder will tend to stay somewhat sticky. If you
-build an an optional stand (more below) that uses a "docking socket" to
-hold the stove, the residue will often melt between the stove and the
-holder, effectively gluing the two together. This remaining goop will
-also sometimes transfer to other items in your pack, so it's best to
-remove as much as possible.
- __________________________________________________________________
-
-Tools
- __________________________________________________________________
-
-The tools you'll need will depend on how you build your Super Cat, but
-are mostly quite simple. For the basic Super Cat described below, all
-you'll need are a flexible measuring tape and a felt tipped pen for
-measuring and marking ventilation hole positions, and a standard office
-punch for making those holes.
-
- [39][Tools1_1509-500.jpg]
-
- Simple Super Cat tools [40](+)
-
-MAKING HOLES
-
-There are many ways to create vent holes in the walls of the can, but
-one of the easiest (and neatest) is with a handheld office paper punch
-such as that shown above. Most standard punches are designed to make
-holes that are about ¼ inch in diameter, which is about the largest
-size you'll want to consider for the Super Cat. Available at most
-office supply stores, these punches are also inexpensive and can easily
-puncture the soft aluminum.
-
-Not all of these punches are created equal, however. For example The
-$0.97 punch I recently bought at Wal-Mart does not work very well, nor
-do any of the dollar store versions I've tried, all of which failed
-quickly. On the other hand, the [41]$1.29 model from Staples that's
-shown in the photo above has performed very well.
-
-Online craft stores are another source for quality paper punches in
-sizes other than ¼ inch. I actually prefer vent holes that are slightly
-smaller at 3/16 inch in diameter because the resultant stove flame
-seems to be a little less wind-sensitive than with ¼ inch holes.
-[42]Mister Art, for example, offers such punches in a range of sizes.
-
-Another option is an inexpensive sheet metal punch that is much more
-durable than a paper punch. Also known as "Whitney" punches, they can
-be purchased for as little as $20 plus shipping from online sources
-such as [43]Harbor Freight, that offers both [44]standard and
-[45]deep-throated models. These punch kits include multiple die sets
-that create holes in up to 16 or 20 gauge (depending on model) steel
-sheet metal in a variety of sizes. I own the standard Harbor Freight
-model and have found that it's ideal for building Super Cat stoves.
-
- [Whitney-deep-600.gif]
-
- Sheet metal ("Whitney") punch
- Shown is the deep-throated model with punches and dies
-
-An electric drill is another obvious choice, though drilled holes tend
-to be a little messier than punched holes. One exception are those that
-are made with a variable width bit called a "Unibit" that allows for
-creating fairly smooth edges. Made by Irwin and Klein, these bits are
-available from a variety of online sources and sell for about $20.00. I
-haven't tried a one myself, but some Super Cat builders have reported
-excellent results with Unibits.
-
- [46][Drill-300.jpg] [47][Unibit-300.jpg]
- Electric drill [48](+) Unibit [49](+)
-
-Finally, as described in the original Super Cat article, a sharp awl or
-similar tool works well and allows for easily making holes of multiple
-sizes. The downside is that the holes are not very pretty, but I still
-like this method in part because of its simplicity, but also because it
-can be easily improvised on the trail using a nail or pocket knife.
-
- [50][Tools_3389-small.jpg]
-
- Alternative tools for punching holes and flattening collars [51](+)
-
-If you employ the awl method, you'll probably also want a pair of
-pliers to flatten the ragged "collars" created by the punctures on the
-insides of the can. This process is described in more detail further
-below.
- __________________________________________________________________
-
-Super Cat Build Instructions
- __________________________________________________________________
-
-Note: There are many tools and techniques that can be used to build
-Super Cat stoves. The build instructions below are designed to serve as
-a starting point, but I'd encourage you to experiment with alternative
-construction methods (some are discussed later on).
- __________________________________________________________________
-
-HOLE SIZES and PATTERNS
-
-The number, sizes and positions of the vent holes will determine how
-well (or whether) your Super Cat works. They will control the fuel /
-air mixture, the burn intensity and will also affect how much weight
-the stove can support.
-
-The good news is that a wide range of sizes and patterns will work to
-some degree, so the question is selecting the combination that will
-optimize the stove for a particular purpose.
-
-Most of the time, backpackers want a stove that simply boils water
-quickly and efficiently. By varying the hole sizes and patterns,
-however, it's also possible to build a stove that burns with reduced
-heat output, useful perhaps for extended simmering.
-
-Within limits, increasing the size and number of holes in the sidewall
-produces a stove that burns hotter, while smaller and fewer holes will
-cause the stove to burn cooler. The prototype stoves below show a few
-of the hole patterns with which I've experimented.
-
- [52][Samples_1504-500.jpg]
-
- Stove samples show some of the hole patterns tested [53](+)
-
-The first hole pattern discussed below will create a stove that burns
-hot and fast. The stove also burns with a mostly blue flame (with only
-occasional bursts of yellow) that flows smoothly from the vents without
-the "pumping" action that is sometimes observed when the hole pattern
-is not quite right.
-
-The holes in this design are also made with a standard office paper
-punch and are ¼ inch in diameter. As noted above, slightly smaller
-holes (I like 3/16") will produce a flame that seems a little less
-wind-sensitive, but ¼ inch hole punches are much more widely available
-and so will be used for these instructions.
-
-I'd suggest proceeding as follows:
- 1. First, punch a single hole just under the top rim of the can so
- that its upper edge is about ¼" below the top edge of the can
- 2. Next, using a felt tipped marker (Sharpies work well) and the first
- hole as a reference point, mark the centers of subsequent holes
- every ½ inch around the can's circumference, inline with the center
- of the first hole. This pattern should produce a total of 15 holes.
- Now punch the remaining holes to complete the top row.
- 3. Punch a single hole in the bottom row that's equally spaced between
- two of the top row holes. The top of this new lower hole should be
- 1/8 inch beneath the bottom edge of the hole above it. If
- positioned correctly the center of this new offset hole should also
- be about ½ inch (diagonal measurement) from the centers of each of
- the two holes above it.
- 4. Finally, repeat Step 2 above, marking and punching the remaining
- bottom row holes spaced at ½ inch intervals.
-
-Note that the dimensions shown in the diagram below assume the use of a
-Fancy Feast gourmet cat food can and are delineated in English units
-(inches). If you'd prefer to work in metric units (millimeters), you
-can click on the link under the caption.
-
- [54][English.gif]
-
- Super Cat dimensions using a
- Fancy Feast cat food can [55](+)
-
- [56]Click here to see dimensions in metric units
-
-When you've finished, your new Super Cat should look the the sample
-shown below.
-
- [57][Can-empty_1506-300.jpg]
-
- [58][Can-complete_1507-300.jpg]
-
-Start with a clean, empty
-3 ounce aluminum can [59](+)
-
-Completed Super Cat [60](+)
-
-Other Hole Creation Methods
-If you make vent holes using an awl or most electric drill bits, you'll
-notice a ragged-edged "collar" around each hole inside the can. These
-collars can create turbulence in the flame jets, so it's best to
-flatten them in order to get the smoothest possible gas flow. Use a
-pair of pliers with curved pinchers (so that you don't also flatten the
-can rim), to gently "smash" down these edges. The photos below
-illustrate the process.
-
- [61][BeforeCrunch_3393-300.jpg]
-
- Vent holes made with an awl
- before flattening the collars [62](+)
-
-[63][Crunching_3403-300.jpg]
-
- Flattening vent hole collars [64](+)
-
- [65][Completed_3398-300.jpg]
-
- Completed stove [66](+)
-
-ALTERNATIVE HOLE PATTERNS
-
-Reducing Heat Output for Simmering
-Most popular alcohol stove designs work well for boiling water but are
-notoriously difficult to throttle back for simmering. That's because
-there are only two ways to reduce the heat output of any stove and most
-alcohol heaters can use only the less efficient one.
-
-The first way to reduce heat output, which offers the finer level of
-control, involves limiting the amount of fuel that reaches the flame.
-This technique is used, of course, in all canister and commercial
-liquid fuel stoves, usually by employing a screw-type fuel valve that's
-typically located either at the stove or on a remote fuel bottle. With
-almost all alcohol stoves, however, the entire fuel supply is always
-available for the duration of the burn, so there's no practical way to
-limit its exposure to the flame.
-
-The second method, which is the only choice available for most alcohol
-stoves, involves reducing the amount of oxygen that reaches the flame.
-This option, however, is usually much more difficult to control since
-even a slight breeze can radically alter the airflow in and around the
-stove.
-
-One technique that's used by a fair number of alcohol stove users is to
-add some type of air-restriction shield around either the vent holes of
-the windscreen or around the stove itself. Some Super Cat users have,
-for example, built "simmer rings" that can be temporarily attached to
-the stove in such a way as to block one row of vent holes in order to
-reduce heat output.
-
-Creating airtight seals with these kinds of shields is difficult,
-however, and so they often don't work very well. In addition, most
-alcohol stove designs don't allow this type of airflow adjustment to be
-made in real time while the stove is operating.
-
-Before proceeding, I should mention that one of the best approaches to
-simmering is not to simmer at all, but rather, to cook with retained
-heat using either single or double pot cozies as described in August,
-2008 article "[67]Three Mods for Your Mug". As many backpackers already
-know, this method can save a lot of fuel by preserving the energy
-that's already been added to a cook pot during the initial heating
-process. For meals that need extended cook times, I'd strongly suggest
-that you try this method first.
-
-Building a "Simmer Cat"
-Nonetheless, if you'd like to try simmering with a Super Cat, one way
-is to create a second version of the stove that's optimized for this
-purpose (let's call it a "Simmer Cat"). This dedicated simmer stove
-will likely offer a more reliable way to cook at reduced heat than by
-using an add-on that can leak air, and possibly fuel. In addition, a
-dedicated Simmer Cat, at least the one described below, will have a
-higher fuel capacity than a simmer ring-equipped main stove and thus
-can be operated for longer periods of time.
-
-You can build a Simmer Cat in many ways, but probably the easiest is to
-construct the same stove that's described above, but without the bottom
-row of ventilation holes. Based upon my tests, this single-row stove
-will operate with a bit less than half the heat output as a comparable
-model that uses a double row of holes.
-
- [68][Simmer_1511-450.jpg]
-
- "Simmer Cat" with a single row of vent holes [69](+)
-
-A performance comparison between similar Super Cat and Simmer Cat
-models is shown below. Both stoves were fueled with one fluid ounce of
-SLX denatured alcohol and used to heat two cups of cool room
-temperature water in a Snow Peak Trek 1400 titanium cook pot to a
-rolling boil. The fuel in both stoves was also ignited without external
-priming mechanisms (such as a priming pan).
-
- Super Cat Simmer Cat
-
-Prime time *
- 25 sec 25 sec
-
-Time to rolling boil (incl prime time)
- 4 min, 30 sec 9 min, 45 sec
-
-Total stove burn time (incl prime time)
- 6 min, 45 sec 15 min, 30 sec
-
-* Prime time = the amount of time from ignition until the surface of
-the alcohol begins to boil, which also marks the point at which the
-cook pot can be lowered onto the stove.
-
-The heat output of a Simmer Cat can be further adjusted by either
-adding or deleting vent holes. Obviously, adding a hole is easy, while
-deleting a hole usually requires starting over with a new stove, so
-it's best to proceed slowly when experimenting. Likewise, hole sizes
-can be reduced, though I've found that when using a single row of
-vents, holes that are much smaller than 3/16" in diameter will probably
-lead to stove that doesn't work at all.
-
-By the way, if you really think you need real-time control over your
-stove's heat output, a completely different approach to simmering is
-offered below in the "Accessories" section. Called the "[70]Swivel
-Cat", this stove requires a separate pot stand, but allows you to make
-flame adjustments while the stove is operating.
-
-Using a Simmer Cat on the Trail
-When preparing a meal that requires a long cook time, most hikers will
-probably first want to use a standard Super Cat to bring the meal to a
-boil, then transfer the pot to the Simmer Cat for the remainder of the
-required time.
-
-Other Hole Configurations
-While the hole configuration discussed above in connection with the
-standard Super Cat should work fine under most conditions (including
-high altitudes and low temperatures), you might like to experiment with
-other sizes and patterns. If so, there are a few things that might be
-helpful to know.
-
-The first is that the fuel capacity is (obviously) defined by the
-height of the bottom edge of the lower holes above the base of the can.
-The higher these holes are positioned up the wall of the can, the
-greater the potential fuel volume.
-
-The tradeoff, however, is that if the flame jets that emanate from
-these bottom holes are too far away from the top surface of the
-alcohol, there may not be enough heat transferred to the alcohol pool
-to keep it boiling and the stove could extinguish itself, especially in
-chilly weather.
-
-The range of distances, as measured from the bottom of the can to the
-bottom edge of the lowest hole, that seem to work are 1/2" to 5/8"
-(13mm to 16mm) for double row stoves and 7/8" (22 mm) for a single row
-Simmer Cat stove. The approximate fuel capacities of each of those hole
-heights is shown below.
-
- Hole Height Fuel Capacity (fl oz)
- 1/2" (13mm) 1.2
- 9/16" (14mm) 1.3
- 5/8" (16mm) 1.5
-7/8" (22mm)
- Single row design 2.1
-
-
-Another variable to keep in mind is that the larger the vent holes, the
-more wind-sensitive the stove is likely to be. The largest hole size
-I've found that works well is about ¼ inch in diameter. On the other
-hand, vent holes that are too small may not work at all. A couple of
-Super Cat builders have reported making stoves that use three rows of
-very small holes, but I've never been able to get this arrangement to
-work (perhaps I'm missing something).
-
-It's also not mandatory that all vent holes be of the same size. Some
-of my earliest Super Cat prototypes (that worked very well) were
-constructed using a row of relatively large top holes, along with
-slightly smaller holes in the bottom row.
-
-Also remember not to create so many holes that the structural integrity
-of the can is compromised. If you remove too much aluminum, the stove
-might not be able to safely support a pot full of water. While the
-stove may not actually collapse during operation, the walls might
-slowly warp under heat stresses, shortening the Super Cat's life.
-
-Irrespective of the hole configuration you select, you'll want a mostly
-blue alcohol flame (a few short yellow bursts are OK) that flows
-smoothly from the vent holes without the "pumping" action that usually
-indicates that the fuel / air mixture is less than optimal.
- __________________________________________________________________
-
-Super Cat Fuels
- __________________________________________________________________
-
-Fuels that are appropriate for use in the Super Cat, as well as in most
-other alcohol stoves, have been widely discussed on the Internet, so I
-don't want to simply regurgitate what others have written. One of the
-best reviews is available on the [71]Zen Stove website.
-
-Likewise, the names, availabilities and even colors of these fuels can
-vary from country to country. A good resource for international fuel
-information [72]can be found here.
-
-The discussion below is a brief summary of the fuels that are either
-used, or might be considered for use, in alcohol stoves and reflects
-many of my own experiences.
-
-DENATURED ALCOHOL
-
-Over the years, I've tried a wide variety of fuels in the Super Cat.
-The best results have consistently come from [73]denatured alcohols,
-which usually burn hot and clean with virtually no odor or soot
-production. Denatured alcohols are widely available in the United
-States, though there is no standard formula for these products among
-its various manufacturers.
-
-Ethanol
-Denatured alcohol starts with [74]ethanol, also known as ethyl alcohol,
-which is the same type of alcohol that's found in adult beverages and
-which has received so much attention in recent years as an alternative
-automotive fuel.
-
-To render the ethanol undrinkable (and therefore not subject to liquor
-taxes), a variety of "denaturants" or toxic chemicals are mixed into
-the ethanol to convert it into denatured alcohol. In some countries,
-dyes (often purple) are also added to help distinguish the product from
-clear nontoxic beverages such as water.
-
-Methanol
-One additive that's commonly used is a variety of alcohol called
-[75]methanol, also known as methyl alcohol, wood alcohol, wood spirit,
-wood naphtha, pyroligneous spirit and carbinol.
-
-Aside from its use as an ethanol denaturant, methanol is also widely
-employed as an industrial and marine solvent, a paint remover, a car
-racing fuel, and as a component in shellacs, photocopying compounds and
-windshield-washing fluids.
-
-The biggest problem for backpackers is that unlike ethanol, methanol is
-poisonous when ingested, inhaled or absorbed through the skin (see the
-"[76]Safety Notes" section above).
-
-Methanol does, however, have combustion properties that are similar to
-ethanol. A comparison of ethanol and methanol, along with the
-petroleum-based Coleman fuel that's used in traditional backpacking
-stoves (like the MSR WhisperLite) is shown below.
-
-Ethanol Methanol
-
-Coleman Fuel
-(aka white gas,
-naphtha)
-** See Note Below
-
-Energy content
-(Megajoules per liter)
-23.5 17.9 35.5
-
-Energy content
-(% of Coleman Fuel)
-66% 50% 100%
-
-Weight
-(ounces per fl-oz)
-0.82 0.83 0.73
-
-Weight
-(% of Coleman Fuel)
-112% 114% 100%
-
-Boiling point
-173° F 148° F 117° F
-
-Typical fuel weight *
-(7-day backpacking trip)
-17.8 oz 23.9 oz 10.5 oz
-
-* The 50% / 50% SLX blend would require about 21 ounces of fuel for
-this trip
-
-** Special Note: Coleman fuel is included in the chart above for
-reference purposes only since it's a fuel with which most backpackers
-are familiar. As stated in the [77]Safety Notes section above, Coleman
-fuel is most definitely not suitable for use in the Super Cat or any
-other alcohol stove. In addition to being a very poor performer in
-alcohol stoves, Coleman (or any other petroleum-based fuel) can also be
-quite dangerous to burn in any stove not specifically designed for its
-use.
- ___________________________________
-
-Many experienced alcohol stove users prefer denatured alcohol blends
-that contain as much ethanol as possible, since it has a higher energy
-content than methanol and is also less toxic.
-
-On the other hand, the boiling point of methanol is lower than ethanol
-which means that it will vaporize more easily in cold weather (but
-still not as well as Coleman fuel). The brand of denatured alcohol I've
-used the most is SLX from WM Barr, which contains roughly 50% ethanol
-and 50% methanol. [SLX.jpg]
-
-At that mix, its blended energy content is about 20.7 megajoules per
-liter or 58% of the petroleum-based Coleman fuel. On a volume basis,
-that blend is also about 113% of the weight of Coleman fuel, which
-means that on a weight-for-weight basis, denatured alcohol contains
-about half the energy content of Coleman fuel.
-
-In other words, to boil the same quantity of water on a backpacking
-trip, I'd need to carry twice the weight of denatured alcohol as I
-would Coleman fuel.
-
-With priming, a little waste, and lots of morning coffee, I typically
-use about 1½ ounces (by weight) of petroleum-based fuels a day, so a
-7-day trip generally would require a total of about 10½ ounces. If I
-carried SLX instead, I'd need roughly 21 ounces of denatured alcohol
-for the same trip. Of course, there are many other variables, like the
-weight differences of the associated stoves and accessories that must
-figure into a final weight-efficiency calculation.
-
-Determining the Ingredients
-Processed foods sold in the United States are required to bear labels
-that specify their ingredients. There is, however, no such requirement
-for denatured alcohol products, so instead, one must turn to a document
-that the federal government requires be filed and regularly updated for
-every chemical distributed in this country that contains hazardous
-components. Among the information required to be reported are the
-ingredients and their approximate percentage constituencies. I should
-also note that most other industrialized countries, especially Canada
-those in the European Union, have similar reporting laws.
-
-The MSDS
-Called a [78]Material Safety Data Sheet (MSDS), one of these documents
-is available for every denatured alcohol product sold in the United
-States. They can sometimes be found in online MSDS databases, and
-sometimes on manufacturers' or retailers' websites. Probably the
-easiest way to locate an MSDS for a particular product is to simply
-perform an Internet query using "MSDS" and the product name as your
-search terms.
-
-For your convenience, I've also collected the MSDS's for a few popular
-brands of denatured alcohol as well as for the two kinds of Heet that
-are discussed below. You can [79]find them here.
-
-No Water, Please
-When reviewing these documents, you may note that some brands of
-denatured alcohol contain water as an ingredient. It's been my
-experience--and apparently that of others as well--that even a little
-water can have a significantly negative impact on stove performance.
-
-One example is Parks brand denatured alcohol. According to its 2002
-MSDS, it contained 87% to 92% ethanol but also 5% to 10% water, a fact
-that might account for some of the negative backpacker comments that
-I've read about this product when used as a stove fuel. In fairness,
-I should also point out that in an updated MSDS released in December,
-2006, water is longer listed as an ingredient, so perhaps their formula
-has changed.
-
-HEET FUEL-LINE ANTIFREEZE
-
-After denatured alcohol, the second most popular fuel for alcohol
-stoves is probably a product called Heet. Manufactured by Chicago-based
-[80]Gold Eagle Company, Heet is an automotive and small engine fuel
-additive that is marketed as a fuel-line antifreeze and water remover.
-I suspect that its popularity among hikers is largely related to its
-wide availability, especially in the northern U.S.
-
-Sold in 12 fluid ounce plastic bottles at automotive stores, gas
-stations, and variety stores such as Wal-Mart, Heet is available in two
-varieties.
-
-Regular Heet ("Yellow Heet")
-The first variety is named just "Heet" and is packaged in a yellow
-bottle (and hence often called "Yellow Heet"). It consists, according
-to its MSDS, of 99% methanol, which was discussed above. If you're
-going to burn Heet in your Super Cat, this is the kind you want.
-It burns with a clean, blue flame similar to that seen with most
-denatured alcohols. A 12 fluid ounce bottle currently costs $1.50 to
-$2.50.
-
-Compared with a denatured alcohol product like SLX (which contains
-about 50% each of ethanol and methanol), Yellow Heet has a slightly
-lower energy content, but also a slightly lower boiling point, so it
-should ignite a bit more easily in cold weather.
-
-Because it's almost pure methanol, however, Yellow Heet is also more
-toxic than most denatured alcohol fuels. The toxicity of methanol is
-discussed at some length above in the "[81]Safety Notes" section.
-
- [82][Heet_1513-450.jpg]
-
- Methanol-based Heet (yellow) and
- isopropanol-based Iso-Heet (red) [83](+)
-
-Iso-Heet ("Red Heet")
-The second variety is called Iso-Heet, which is packaged in a red
-bottle (and hence often referred to as "Red Heet"), and consists,
-according to its MSDS, of 99% [84]Isopropanol.
-
-Also known as isopropyl alcohol, rubbing alcohol, 2-propanol or IPA,
-this is a third type of alcohol (after ethanol and methanol), that
-hikers sometimes burn in alcohol stoves. A 12 fluid ounce bottle
-usually costs $2.00 to $3.00.
-
-Although it's an alcohol, isopropanol has about the same energy density
-as petroleum-based fuels like white gas at 30.4 megajoules per liter,
-yet weighs about the same as ethanol and methanol. Unfortunately, it
-also burns much like petroleum-based fuels in alcohol stoves, which is
-to say, not very well.
-
-When ignited, Red Heet burns with a low temperature, yellow flame that
-will quickly deposit a coating of black soot on cook pots. If allowed
-to burn long enough, however, it will usually produce enough heat to
-bring a couple of cups of water to a boil. Most experienced users will
-chose Red Heet only if there's no better alcohol fuel available.
-
- [85][Red-Heet-Flame_1574-450.jpg]
-
-Red Iso-Heet burns with a yellow, sooty, low-temperature flame [86](+)
-
-OTHER FUELS
-
-Rubbing Alcohol [Ethyl-Rubbing.jpg]
-The term "[87]rubbing alcohol" is somewhat ambiguous since it can be
-applied to products that are made either with ethanol or with
-isopropanol, both of which are discussed above.
-
-The ethyl alcohol version is composed of mostly ethanol that's been
-denatured (made undrinkable) by adding a combination of acetone and
-methyl isobutyl ketone. Usually sold in concentrations of 70% by
-volume, the remaining 30% is primarily water. Because of its high water
-content, this version does not work very well in alcohol stoves. With
-the Super Cat, in particular, its unlikely that the stove will
-pressurize with this fuel.
-
-The isopropanol (or isopropyl) version of rubbing alcohol is the same
-compound chemically as the Red Heet discussed above, except just with
-more water. Usually sold in 70% and 91% (or sometimes even 99%)
-concentrations by volume, neither is a very good stove fuel. The 70%
-concentration, in fact, hardly burns at all, while the 90%+
-concentrations will generally work, but with the sooty flame of Red
-Heet.
-
-Distilled (Drinkable) Spirits [Everclear.jpg]
-Distilled (drinkable) spirits are normally produced through a process
-that can produce a maximum ethanol concentration of 95.6% by weight.
-Commercial products containing this high level of ethanol are usually
-sold as "grain alcohol" are available in most, but not all,
-jurisdictions within the United States.*
-
-One of the most popular brands of grain alcohol is Everclear, which is
-sold in both 151-proof and 190-proof varieties ("proof" = 2 times the
-alcohol concentration by volume). A 750 milliliter bottle of 190-proof
-Everclear typically sells for $18 to $25 (usually plus sales tax),
-which makes it an expensive stove fuel.
-
-One 750ml bottle would fuel approximately 25 normal burns in an alcohol
-stove. Or in other words, if you include sales tax, it would cost about
-$1.00 every time you boiled two cups of water (I can think of better
-uses for Everclear).
-
-Because Everclear is not available in my area, I've not tried it
-myself, but others have said that in spite of its ~5% water component,
-it burns well in most alcohol stoves.
-
-During my early Super Cat testing, I did try Bacardi 151-proof rum as a
-fuel (75.5% ethanol by volume). The Bacardi burned cleanly, but
-probably because it still contains almost 25% water, the internal vapor
-pressure was not quite sufficient to allow the stove to pressurize
-(i.e., the flames could not switch to the outside of the stove).
-Bacardi 151 could therefore be used as a fuel for the Super Cat, but
-only in non-pressurized mode using a separate pot stand.
- ___________________________________
-
-* According to the Wikipedia "...It is illegal to sell the 190-proof
-variety [of grain alcohol] in some states of the United States, viz.:
-California, Florida, Hawaii, Maine, Massachusetts, Michigan, Minnesota,
-Nevada, New York, Ohio, Pennsylvania, Virginia, and Washington. In some
-of these states, the 151-proof variety may be sold. In Canada, it is
-sold in Alberta but not in Saskatchewan, Manitoba and most other
-provinces.
-
-Esbit Tablets
-During my 2004 Super Cat testing efforts, I was curious to see if the
-stove would work when burning Esbit solid fuel tablets that are popular
-with many long-distance backpackers. Though the heat output from the
-tablets seemed to be about the same as with denatured alcohol, the
-combustion chamber would not pressurize at all. The tablets also left a
-gummy reside inside the stove and on the underside of the pot that
-caused the two to be temporarily "glued" together. Science project net
-result: doesn't work.
-
- [88][Fuels_3400-475.jpg]
-
- Some of the fuels tested during early development [89](+)
-
-Laboratory (Reagent) Grade Ethanol
-As noted above, high-concentration ethanol is normally produced through
-a fermentation and distillation process that is capable of producing a
-[90]maximum alcohol concentration of 95.6% by weight, where the
-remaining 4.4% is mostly water. [Lab-grade.jpg]
-
-To produce the kind of waterless ethanol that's required in many
-automotive and laboratory applications, the remaining H[2]0 must be
-removed through a chemical drying process that often involves the
-compound benzene.
-
-The resultant "laboratory" or "reagent" grade product is a kind of
-denatured ethanol that contains virtually no water, but which is still
-not drinkable, either because there are trace amounts of toxic benzene
-remaining, or because small amounts of denaturants such as methyl
-isobutyl ketone or methanol have been intentionally added.
-
-Nonetheless, this 95%+ pure, waterless ethanol is probably the best
-alcohol stove fuel available. Though it doesn't vaporize in cold
-weather quite as well as pure methanol, its high energy content (31%
-greater than methanol) and low toxicity (relatively speaking) make it
-very appealing. And at $6.00 to $7.00 per quart, the cost is also
-roughly comparable to many denatured alcohol products.
-
-The bad news is that in the United States, distribution of laboratory
-grade ethanol is restricted to businesses, governments and educational
-institutions. However, if you're in a position to obtain some from your
-school or workplace, you might want to give it a try in your Super Cat.
-
-Distilling Your Own Ethanol
-The home production of ethanol in the United States is generally
-banned. One exception allows for the distillation of ethanol for use
-solely a fuel, though the current law does not specify exactly what the
-term "fuel" means.
-
-The U.S. Department of the Treasury's [91]Alcohol and Tobacco Tax and
-Trade Bureau (TTB), is charged with licensing private ethanol "plants",
-a process that starts by filing a [92]5-page form with the agency. Once
-the no-fee document has been received, the TTB must make a
-determination about whether the proposed use falls within the agency's
-interpretation of the term "fuel". While it might seem that use in an
-alcohol stove would qualify, my guess is that it probably does not. The
-following statement appears on the current TTB website:
-
-"...TTB has received requests to use fuel alcohol in the manufacture of
-products such as charcoal lighter fluid, firelighter gel, and chafing
-dish "fuel." We must turn these requests down because these products
-are not within the intent of the law restricting the alcohol to "fuel
-use."
-
-While it's unlikely that most backpackers would bother attempting to
-make their own alcohol fuel, there are almost certainly a hardcore few
-that have tried it (legally or not). There are a great many Internet
-resources available that offer both the instruction and the equipment
-necessary to distill ethanol at home.
-
-Ethanol 85% ("E85")
-Containing approximately 85% ethanol and 15% gasoline (or other
-hydrocarbons) by volume, E85 is sold as an automotive fuel in the
-United States and other countries primarily for use in "Flexible-Fuel"
-vehicles that have been modified to run on this high-octane,
-alternative to regular gasoline. [E85_logo.jpg]
-
-According to the [93]Wikipedia, there are currently "...1500 public E85
-fueling stations available in the United States (out of 176,000
-worldwide), at prices over 30% less than regular gasoline (when
-discounting the reduced fuel economy of E85), primarily in the
-corn-growing Midwest..."
-
-I've not personally tried E85 in a Super Cat stove, but I've heard from
-those who have. They've reported that although the fuel contains only
-about 15% gasoline, it burns with substantially the same properties as
-regular gasoline. The resultant low-temperature, sooty flame apparently
-burns mostly yellow and fails to pressurize in the stove, making E85
-largely unsuitable for use in a Super Cat. If you have any different
-experiences with E85, I'd very much like to hear from you.
-
-Petroleum-Based Fuels
-Petroleum-based fuels such as automotive gasoline, kerosene or white
-gas (Coleman fuel) are discussed about in the "[94]Safety Notes"
-section above. Bottom line: they're more dangerous than alcohols fuels
-and they also just plain don't work.
-
-CARRYING AND DISPENSING YOUR FUEL
-
-Suitable Fuel Bottles
-A question that comes up regularly on Internet backpacking forums
-relates to the kinds of containers that can be safely used to transport
-alcohol fuels on the trail.
-
-The good news is that almost any plastic or metal container will work
-just fine. Soda or water bottles made from common high-density
-polyethylene (HDPE) or PET (polyethylene terephthalate) are chemically
-stable enough that they won't react with most alcohol fuels.
-
-Some lightweight backpackers prefer collapsible plastic containers such
-as those made by [95]Platypus or [96]Evernew, but I personally find
-it's more difficult to manage a "floppy", soft-sided container than one
-with rigid sidewalls.
-
-Soda bottles (i.e., those used to package carbonated beverages) are a
-popular choice because they're lightweight, come in a large variety of
-capacities and are free. Because they're designed to contain beverages
-that are under a fair bit of internal pressure, they're also quite
-strong. One source, in fact, suggests that soda bottle manufacturers
-typically design their products to withstand internal pressures of at
-least 10 atmospheres (~150 psi) before bursting, even though the
-beverages themselves are normally packaged at only 2 atmospheres.
-
-Most soda bottles made in the U.S. also have standard-size screw tops
-that are compatible with those used on the Platypus and Evernew
-soft-sided containers. Accordingly, they will accept accessories such
-as the [97]FireLite Red Spout caps from backpackinglight.com, or the
-[98]push-pull caps from Platypus.
-
-It's interesting to note that bottles used to package many
-non-carbonated water products have a similar thread design (that's
-mostly standard among these types of bottles), but they're just
-different enough from soda bottles that the caps usually can't be
-interchanged.
-
- [99][Soda_1515-450.jpg]
-
- Common PET soda bottles are great for transporting alcohol fuels
- The middle bottle is equipped with a Platypus push-pull cap
-and the bottle on the right with a BPL FireLite Red Spout cap [100](+)
-
-Whatever container you choose, you'll want to make sure that the cap is
-fully leak-proof. Fuel bottles can be subjected to several kinds of
-stresses on the trail, including those associated with internal
-pressures that can build significantly with altitude gains or
-temperature increases.
-
-I've found that the push-pull or twist caps used on some disposal water
-bottles don't hold up very well (though others fare better). Likewise,
-certain flip-top caps, such as those used on most brands of hand
-sanitizers, will pop open fairly easily under only moderate pressure.
-
- [101][Cap1_1517-300.jpg]
-
- [102][Cap2_1518-300.jpg]
-
-Some disposable water bottle
-caps tend to leak easily [103](+)
-
-Flip-top caps can sometimes
-pop open under pressure [104](+)
-
-On the other hand, my experience has been that folding-spigot caps of
-the type supplied with some sizes of the familiar [105]Campsuds or on
-certain [106]plastic bottles sold by REI, are quite durable and
-leak-resistant as are the tilt-top caps I've tried. Likewise, the
-Platypus push-pull and BPL FireLite red spout caps mentioned above are
-also recommended.
-
- [107][Cap3_1520-300.jpg]
-
- [108][Cap4_1522-300.jpg]
-
-This tilt-type cap is quite
-leak and pop-open resistant [109](+)
-
-A folding spigot is even more
-leak and pop-open resistant [110](+)
-
-If you're taking a trip of more than a few days, you might want to
-consider carrying two fuel bottles. The larger, which would contain the
-majority of your alcohol, could have a standard, non-dispensing,
-leak-proof cap, while a second smaller (probably 4 to 8 ounces)
-"working" bottle could be used for actually fueling your stove. The
-smaller bottle, perhaps equipped with a spigot-type dispensing cap,
-will be much easier to handle around camp and can be refilled from the
-larger bottle as necessary.
-
-By the way, there's a good summary of fuel bottle choices on the
-[111]Zen Stoves website. And oh yes, it's also a good idea to mark your
-fuel bottle, especially if using a water or soda type, so that it
-indicates that the clear contents are flammable, poisonous, and are not
-to be confused with drinking water. Though you'll know the difference,
-someone else who might have need to access your pack (perhaps in an
-emergency) may not.
-
-Measuring and Dispensing Fuel
-There are several popular methods for measuring and dispensing fuel to
-your stove. One obvious way is to carry a lightweight kitchen measuring
-spoon that can be filled to an appropriate level from your fuel bottle.
-If you use a bottle with a wide enough mouth, you might even be able to
-dip the spoon into the bottle to scoop the fuel, rather than having to
-pour the fuel onto the spoon.
-
-A one-tablespoon size measurer works well because 2 tablespoons = 1
-fluid ounce, which is a normal fuel "load" for the Super Cat stove. If
-you need to measure quantities in other than ½ ounce increments, it's
-fairly easy to estimate the differences with this size spoon.
-
- [112][Measure_1530-450.jpg]
-
- One-tablespoon fuel measurer along with
- 8 fl-oz "working" fuel bottle with folding spigot cap [113](+)
- Weights: spoon = ¼ oz, bottle = 1 oz
-
-If you like this idea, I'd suggest selecting a measuring spoon with a
-handle long enough to minimize the chance that you'll end up with
-alcohol on your hands, since as noted in the "Safety Notes" section,
-most alcohol fuels contain methanol, which can be toxic when absorbed
-through the skin.
-
-Another measurement option is to mark the Super Cat with lines
-scratched into the inside walls using a nail or awl at ½ fluid ounce
-fill increments. You can establish those increments using a
-one-tablespoon measuring spoon and water, marking the level each time
-you add a tablespoon (½ fluid ounce) of liquid.
-
-A third option is to carry a bottle that includes a built-in measuring
-chamber. The bottles sold by [114]Brasslite are inexpensive, use
-spigot-type dispensing caps, and are available in either 8 or 16 ounce
-sizes. Though I've not tried them myself, I understand they work well.
-
-Similar dispensing-reservoir bottles are also used to package a variety
-of automotive fuel additives and are widely available in auto parts
-stores. Likewise, most of the [115]Coolbrew coffee products are sold in
-similar bottles. I would still prefer the Brasslite models, however,
-because the discharge port is equipped with a cap that doesn't need to
-be removed when fuel is dispensed.
- __________________________________________________________________
-
-Starting and Using the Stove
- __________________________________________________________________
-
-SAFETY FIRST
-
-As mentioned above in the "[116]Safety Notes" section, all alcohol
-stoves emit some level of carbon monoxide, so you'll want to work in a
-well-ventilated room if you decide to test your Super Cat indoors. I've
-done a great deal of stove testing in my basement without problems, but
-I make sure to keep the door and windows open and as much air moving
-inside as possible.
-
-You'll also want to work in an area that's clear of anything that could
-catch fire if something goes wrong. I always keep my work area clear of
-combustibles and generally operate the stove inside of a 12" wide
-circular metal pan of the type used for automotive oil changing.
-If I somehow manage to tip the stove over during operation, the pan
-will confine the flames.
-
-In addition, I also always have a "snuffer cup" (described below) handy
-to extinguish the stove through suffocation if necessary, as well as a
-source of water nearby should things really start to get out of hand.
-Note that unlike like petroleum-based fires that often spread when
-water is applied, alcohol-based flames can usually be quickly
-extinguished by drowning.
-
-FUELING and LIGHTING
-
-The exact manner in which you fuel and light your Super Cat will depend
-in part upon the accessories (if any) that you employ. For example, if
-using a windscreen like the [117]Fire Bucket, you'll need an ignition
-technique that's appropriate for this type of wind barrier. Likewise,
-if using an optional stand that has a built-in primer pan, ignition
-will be a bit different than that discussed below.
-
-For purposes of simplification, I'll describe fueling and lighting a
-"naked" Super Cat stove that's set up in a wind-free environment.
-Specific recommendations about alternative techniques that might be
-appropriate when using certain Super Cat accessories are included in
-the same sections where the construction and use of those options is
-discussed.
-
-Step 1: First, position the stove on a stable surface that won't be
-damaged by high temperatures. The bottom of the stove will get very hot
-during operation, so don't test it, for example, directly on your
-kitchen counter. Also be certain that the stove is sheltered from
-winds. The Super Cat is extremely lightweight and you don't want it to
-blow over while burning, possibly spilling flaming alcohol on you or
-your equipment.
-
-Step 2: Next, measure one fluid ounce of alcohol fuel and pour it into
-the bottom of the stove. Never, of course, fill a stove that is still
-hot from a previous operation - it should be cool to the touch when
-adding fuel. Be sure to clean up any spills on your hands or other
-surfaces before proceeding. Also, place any flammable items (like
-matches or your fuel bottle) well away from the stove.
-
-Step 3: Now ignite the fuel, probably most easily accomplished by
-extending a lighted match through one of the lower vent holes, or
-alternatively, into the stove from the top. Once the fuel has ignited,
-flames will emerge through the top, though they may be difficult to see
-in bright daylight. Placing your hand near the top of the stove will
-allow you to feel the warmth in order to confirm ignition.
-
- [118][Lighted1_3406-450.jpg]
-
- Fuel ignited [119](+)
-
-Step 4: Wait 20 to 30 seconds to allow the flames to warm the both the
-stove and liquid alcohol, during which time you'll note an increase in
-heat output. This warm-up process is often referred to as "priming" and
-is usually complete when you can see the surface of the alcohol pool
-bubbling (boiling).
-You can now place your pot directly on top of the stove, making sure
-that it both covers completely, and is centered over, the top stove
-opening. With the pot in place, the combustion chamber should now
-pressurize and the flames should shift from emanating from the top of
-the stove to emerging from the side vent holes.
-
- [120][Lighted2_3427-450.jpg]
-
- The Super Cat in operation [121](+)
-
-Note that if the flames are extinguished when you place your pot on the
-stove, then your Super Cat is probably starved for oxygen (i.e., it's
-running too "fuel rich"). To fix the problem, either add a few more
-vent holes or enlarge the existing ones slightly. Proceed slowly with
-this process, however. Too much oxygen will cause the flame to become
-"fuel lean" and turn yellow, significantly reducing the efficiency of
-the stove.
-
-Now cook or boil for the desired time. You'll find that one fluid ounce
-of fuel will probably last for 7 or 8 minutes, which is usually plenty
-of time to bring two cups of water to a boil. Air and water
-temperatures, wind conditions, elevation, and other factors will affect
-your boil times, so you can adjust your fuel "load" as appropriate.
-
-To maximize efficiency, it's best to use a tight-fitting lid on your
-pot and to surround the stove and pot with a windscreen if there's even
-the slightest breeze (more on windscreens below).
-
-OPERATIONAL PRECAUTIONS
-
-Be especially careful if you need to remove the pot from the Super Cat
-while the stove is in operation. Some of the things that can happen:
- 1. Lifting the pot quickly and vertically off the stove can create a
- momentary vacuum inside the combustion chamber. The flames on the
- sides of the stove will disappear, but an instant later, will
- likely re-appear with a "whoosh" back inside of the stove.
- What's happening is that the expanding alcohol gases go unburned
- for a moment when the outside flames are extinguished, but then
- ignite again inside. I don't think this phenomenon is particularly
- dangerous, though it can be a bit startling the first time it
- happens. It's not nearly as significant, however, as the flare-ups
- that can sometimes occur with white gas stoves when they ignite.
- The best way to prevent this from happening is to lift the pot
- slowly and move it sideways off the burner. This way, the
- transition from outside flames to inside flames can occur smoothly,
- without a flame-out/re-ignition cycle. Should the flame extinguish,
- but not re-ignite on its own, you'll need to manually re-light it.
- 2. Sometimes during operation, a little alcohol might collect on the
- underside of your pot. When you remove the pot from the stove, this
- alcohol can continue to burn for a few moments, making it appear as
- though the bottom of your pot is on fire. This small flame is easy
- to extinguish, however, by either blowing it out or by setting the
- pot on the ground to smother it.
- 3. If the bottom of your pot or the top rim of the stove becomes gummy
- with cooking residues, the stove could (because it's so
- lightweight) actually stick to the pot bottom. When you then lift
- the pot, the stove could lift along with it. A moment later, it
- could also "un-stick" and fall, spilling flaming alcohol
- everywhere. To avoid this problem, always keep the pot bottom and
- top stove rim free of sticky substances.
-
-STOPPING THE STOVE
-
-Most of the time, you'll probably just allow the Super Cat to burn
-itself out after a cooking operation. If you want to deliberately stop
-the stove before the fuel is spent, however, there are at least of
-couple of methods.
-
-Before proceeding, I should emphasize that it's almost always a bad
-idea to attempt to blow out the flame in an operating Super Cat for at
-least two reasons: (1) It probably won't work, since you'll just be
-adding oxygen to make the flame burn hotter (the "blacksmith forge"
-effect); and (2) if you blow hard enough, you might accidentally cause
-flaming alcohol to splash outside the stove through a ventilation port,
-perhaps starting a fire nearby.
-
-Instead, a Super Cat can be reliably stopped as follows:
-
-1. In an emergency, you can douse the stove with water. As noted
-above, the flames can be extinguished in this way without concern about
-spreading them (as with a grease fire).
-
-2. A more graceful technique is to simply deprive the flame of
-oxygen. One way to suffocate the burn is to use your empty cook pot as
-a "snuffer" by inverting it over the stove. The less air that's trapped
-under the pot, the more quickly the flames will extinguish. I normally
-use a Snow Peak Trek 1400 titanium cook set (shown in the photos above)
-whose top is also a 2-cup fry pan. When this fry pan is used as a
-snuffer, the flame is usually extinguished within a second or two.
-Because an empty cook pot may not always be available, however, a more
-dependable method is to construct a dedicated "snuffer cup" from any
-lightweight aluminum can that's slightly larger than the stove. See the
-"[122]Accessories" section below for more information about building
-and using a snuffer cup.
-
- [123][Stove-w-Snuffer_1523-450.jpg]
-
- Super Cat stove with a "snuffer cup" [124](+)
- See "[125]Accessories" section below for build instructions
-
-RECOVERING UNBURNED FUEL
-
-If there's unburned fuel remaining in the stove after a "snuff-out",
-you'll have to decide whether or not to try to recover it. If the
-amount is small or if it contains debris or other contaminants that
-you'd rather not empty into your clean fuel supply, you might elect not
-to bother. In this case, any alcohol left inside the stove will quickly
-evaporate.
-
-However, if the amount is significant, you'll probably want to salvage
-the leftovers. Because of the side vent holes, however, a Super Cat's
-unburned fuel usually can't just be poured back into the fuel bottle
-without spillage.
-
-My preferred removal technique is to suction the remaining fuel using a
-plastic eye dropper such as that made by Nalgene and [126]sold by REI
-for $0.30. I've used this dropper for some time (which is so light that
-it doesn't register on my scale) and it works very well.
-
- [127][Eye-dropper-450.jpg]
-
- A plastic Nalgene eye dropper
- can quickly recover unburned fuel [128](+)
-
-Another option, if you carry a snuffer cup, is to quickly dump the
-stove into the snuffer cup so that the fuel can't leak through the side
-vent holes. A small notch that's either bent or cut into the inside rim
-edge of the snuffer cup will allow the fuel to be easily pored back
-into your alcohol bottle (more below on this idea in the
-"[129]Accessories" section).
-
-EXTENDING THE BURN TIME
-
-The fuel reservoir capacity of the standard Super Cat described above
-is around 1½ fluid ounces, which if full, should provide a burn time of
-up to 12 minutes or so (depending on conditions). To increase the
-effective burn time, one choice is to use two stoves, moving the pot
-back and forth between them.
-
-As stove #1 shows signs of burning out, stove #2 can be lighted and the
-pot transferred a few moments later. Stove #1 can be allowed to cool,
-then re-filled and re-lighted if desired. The total burn time in this
-case would be limited only by the available fuel supply. By the way,
-I refer to this technique as the "Super Cat shuttle" and while it works
-well in calm conditions, it also requires using two separate
-windscreens when it's windy.
-
-Another obvious way is to increase the volume of the stoves, but there
-may be problems with getting the stove to pressurize as discussed
-above. One Super Cat builder, Jason Klass, has developed a higher
-capacity version of the Super Cat for use mostly in cold weather that
-he calls the "Snow Cat". You can [130]read more about it here.
-
-HIGH ALTITUDES and LOW TEMPERATURES
-
-The Super Cat has seen a lot of use in both high altitude and low
-temperature environments over the past few years. I regularly receive
-email reports from users that have tested the stoves under some fairly
-extreme conditions and they largely confirm my own experiences, which
-is to say that the Super Cat generally works just fine.
-
-Increased altitude lowers water boiling temperatures, of course, but
-seems to have little effect on the performance of the Super Cat. In
-fact, because of the reduced air pressure, alcohol fuel often lights
-more easily at higher elevations that it does at sea level.
-
-Sub-freezing temperatures can make it a bit more difficult to light
-most alcohol fuels, however, so it's often useful to maintain a small
-"working" bottle of fuel in a coat pocket to keep it warm. Pre-warming
-the stove by holding it in your hands before fueling can also help.
-Likewise, using a high-methanol content fuel, which has a lower
-vaporization temperature than does ethanol, is another way to improve
-cold-weather performance, but you'll want to be especially careful with
-these fuels since higher methanol content also means higher toxicity.
-
-The use of either a Fire Bucket windscreen, or of an [131]optional
-stand such as those discussed below, can further improve winter
-operation. If the Super Cat is in direct contact with very cold ground,
-conductive heat losses can sap much of the stove's energy, perhaps even
-causing the alcohol to stop boiling, which will probably kill the
-flame. Insulating the stove from the ground in some manner will usually
-solve this problem.
-
-Both the Fire Bucket and the optional stands do so by creating an
-insulating airspace under the stove, but in really low temperatures,
-you might also want to add a bit of home fiberglass insulation to these
-air spaces.
-
-On the other hand, if you're backpacking in these kinds of
-temperatures, you'll may also need to regularly melt snow for drinking
-water, in which case an alcohol stove is probably not the best choice.
-Instead, you're likely better off using a stove that's optimized for
-winter use, such as a pressurized white gasoline model, or perhaps a
-liquid-feed butane/propane burner like the Coleman Powermax Xtreme.
-
-LIGHTERS and MATCHES
-
-There are, of course, many ways to ignite any stove and most
-experienced backpackers will usually have already settled upon a
-personal favorite. Nonetheless, I thought it might be useful to weigh
-in with a few Super Cat-specific comments. I'll also note that there's
-a good bit of useful information about fire starters available at the
-[132]Backpack Gear Test website.
-
-Lighters
-One of the more popular methods of lighting some kinds of backcountry
-stoves is with butane lighters such as those made by Bic, Ronson,
-Tokai, Calico and others. Aside from being inexpensive, these lighters
-are also lightweight and durable, but there are at least a couple of
-issues, especially when used with an alcohol stove like the Super Cat.
-
-The first, of course, is that these lighters are designed primarily for
-use with tobacco products, so your hand ends up very close to the
-flame. That's perhaps OK for a cigarette, but not so good for starting
-a stove where accumulated flammable vapors can sometimes cause brief
-flare-ups during ignition. This design can also present a burn hazard
-when the lighter needs to be held horizontally, rather than vertically,
-in order to start a stove.
-
-A second problem is that most of these lighters don't work very well,
-or perhaps at all, in cold weather. Most inexpensive lighters are
-fueled with regular butane (also known as n-butane), which has a
-boiling point of 31°F (-0.5°C). As soon as the air temperature drops
-much below freezing, the butane will simply refuse to vaporize and the
-lighter will cease to function. I've found this to be the case even if
-the lighter is stored in a warm jacket pocket because the moment the
-butane gas is exposed to the cold air, it immediately becomes
-uncooperative.
-
-A few lighters, such as those made by Ronson, are fueled with
-isobutane, which has the same molecular formula (C[4]H[10]) as
-n-butane, but a different structural formula (i.e., it's a butane
-"isomer"). The boiling point of isobutane is 11°F (-11.7°C), which
-makes its cold weather performance better than n-butane, but even so,
-vaporization at temperatures below freezing can still be a bit
-sluggish. And when temperatures drop below isobutane's boiling point,
-these lighters will likewise cease to work at all.
-
- [133][Bic-300.jpg]
-
- [134][Ronson-300.jpg]
-
-Widely-available Bic lighter * [135](+)
-
-Ronson lighters use isobutane
-for improved cold weather use [136](+)
- ___________________________________
-
-* Bic and most other inexpensive butane lighters are probably filled
-with standard n-butane fuel, but because the ingredients are not listed
-on the packaging and because related MSDS documents are either not
-available or difficult to obtain (mostly from Chinese sources), I
-haven't been able to determine the precise fuel components. Ronson, in
-contrast, does make MSDS's for its products [137]readily available.
- ___________________________________
-
-An alternative is a butane candle-style lighter, where the flame port
-is moved away from the hand via a metal extension tube. This design
-solves the hand-to-flame proximity problem, but not the cold weather
-performance issue. And at weights of 2 to 3 ounces, these kinds of
-lighters are also significantly heavier than the ½ ounce or less of
-standard models. They are, however, very handy for testing alcohol
-stoves in a home or laboratory setting.
-
- [138][Candle-lighter-300.jpg]
-
- [139][Solo-lighter-300.jpg]
-
-Dollar-store candle lighter [140](+)
-
-Solo brand candle lighter [141](+)
-
-Most candle-style lighters use [142]piezoelectric ignition where a
-small spark is generated at the end of the extension tube in order to
-ignite the butane gas. It turns out that even if the lighter's butane
-gas won't ignite, this spark alone is sufficient to start some kinds of
-stoves, most notably butane/propane canister models.
-
-Interestingly, I've discovered that the spark alone from some
-candle-style lighters can also be used to start a Super Cat. For this
-ignition method to work, however, the lighter's spark point must be
-located near the tip of the extension tube (rather than at some
-distance up the barrel) and the the lighter's tube must usually be
-dipped into the alcohol pool for ignition to occur. If lighting the
-Super Cat inside a windscreen, this spark-only method still requires
-that the lighting hand usually be placed directly above the stove
-during the starting process (which makes the user susceptible to burns)
-and thus is not recommended.
-
-If you perform a quick search on the web, you'll find that butane
-lighters are offered in a huge variety of styles and prices, with some
-supposedly "hardened" for use in outdoor survival situations. All told,
-however, I'd suggest passing on such products and sticking with the
-venerable wooden match that works in a much broader range of
-conditions.
-
-Wooden Matches
-While we tend to think of the common wooden friction match as pretty
-low tech these days, it was considered a marvel of engineering when it
-was [143]first introduced in 1827. For lighting most backcountry
-stoves, however, it remains a great technology.
-
-Today's wooden matches are generally reliable and safe, allowing the
-user to position his or her hand some distance from the flame. They
-also perform well under even extremely cold conditions, though
-dampness, of course, can sometimes cause problems. The heads of these
-matches will likewise usually burn long enough to start most stoves,
-even if the wooden splints don't catch fire (as might be the case when
-it's very windy).
-
-There are specialty matches, of course, that are designed for use in
-extreme environments and that are usually coated with wax or similar
-substances to help make them waterproof. For everyday use with a Super
-Cat stove, however, these types of matches are probably overkill and
-unnecessarily expensively. They're also harder to light, and because
-more force is generally required while striking, I find that they also
-break fairly easily (at least that's the case with the Coghlan's
-waterproof matches pictured below).
-
- [144][Matches-storm-proof-300.jpg]
-
- [145][Matches-waterproof-300.jpg]
-
-Storm-proof matches from REI [146](+)
-
-Coghlan's waterproof matches [147](+)
-
-Instead, I normally use standard wooden matches in both the
-strike-anywhere and safety match varieties ("safety matches" require a
-compatible striking surface, normally located on the side of the box).
-Wooden matches are typically available in two sizes: (1) the larger
-"kitchen match" size which is 2.4 inches long and has a beefier splint
-and (2) the smaller "penny match" size, which is 1.7 inches long and
-has a thinner wooden splint.
-
- [148][Matches_1609-300.jpg]
-
- I like both the strike-anywhere and the safety versions
- of wooden matches in both the kitchen and penny sizes [149](+)
-
-Because these matches are not waterproof, it's important to store them
-in watertight zipper-bags or hard-sided containers. If you're a
-"belt-and-suspenders" kind of backpacker (such as myself), you may also
-wish to carry a separate supply of storm-proof matches for starting
-emergency campfires under particularly challenging conditions.
-
-I will also note that a final advantage of wooden matches is that they
-can be easily used with Jim's simple wine cork "match extender"
-accessory when lighting a Super Cat that's positioned inside a
-windscreen. See the "[150]Accessories" section below for more details.
-
- [151][Entender_1616-450.jpg]
-
- Using a wine cork match extender [152](+)
- __________________________________________________________________
-
-Accessories
- __________________________________________________________________
-
-WINDSCREENS
-
-As noted in the Super Cat companion article, [153]The Fire Bucket Stove
-System:
-
- "...wind is public enemy #1 for any backpacking stove system, but
-because of their low flame velocities, alcohol and tablet-based stoves
-are particularly susceptible to the disruptive effects of air movement.
-Unprotected from even a slight breeze, these stoves can quickly become
-unusable."
-
-Pretty much sums up the problem. Though I'm discussing this matter in
-the "Accessories" section, an effective windscreen is essentially
-mandatory if you actually intend to use your Super Cat (or most any
-alcohol stove) in the real world.
-
-Traditional Windscreens
-The Internet is replete with easy-to-build windscreen designs that are
-usually constructed from some variety of thin sheet metal and populated
-with a row of ventilation holes around the bottom. While these designs
-are certainly better than nothing, I would contend that there are
-better ways to solve the problem.
-
-I won't address all the issues associated with traditional windscreens
-here, since I do so at some length in the [154]Fire Bucket article, but
-I will say that screen ventilation issues probably create the most
-compelling performance problems.
-
-As I also note in the Fire Bucket article:
-
-"...Unless fairly large in size, the ventilation holes used in most of
-these designs can offer a fair amount of resistance to air entering the
-windscreen, which can starve a flame for oxygen. If the holes are large
-enough to permit the free flow of air, then they probably also
-contribute to internal air turbulence when the wind blows."
-
-[155]The KiteScreen
-One alternative approach to solving some of these problems, discussed
-in my [156]KiteScreen article, is a fabric or film-based screen that's
-anchored to the ground and that's large enough to protect the entire
-cooking setup. This design works particularly well for top-mounted
-canister stoves that are otherwise difficult to safely shield from the
-wind.
-
- [157][Kite_4697-300.jpg]
-
- [158][Kite_1184-300.jpg]
-
-Tyvek-based KiteScreen [159](+)
-
-KiteScreen made from
-Reynolds oven bags [160](+)
-
-[161]The Fire Bucket Stove System
-Another approach, however, is the Fire Bucket itself. The Fire Bucket
-starts with a traditional windscreen design, but then incorporates two
-key changes that significantly improve wind protection for the Super
-Cat (or most any other alcohol stove).
-
-The first change is to replace the traditional row of ventilation holes
-with a single, large ventilation port that's situated on the downwind
-side of the barrier. The second involves elevating the stove onto an
-open-grate burn platform so that it's much less affected by the supply
-air flowing into the screen.
-
-The synergy of these two changes also allows for a design that can
-serve not only as a windscreen, but also as an efficient stand-alone
-stove for burning wood and solid fuel tablets all at a weight (in its
-lightest implementations) of about two ounces. It likewise permits the
-addition of a series of accessories (like the "wind shade") that can
-further enhance its functionality. The photos below show one of my
-favorite versions of the Fire Bucket that can be collapsed for
-transport on the trail.
-
-The Super Cat and Fire Bucket together form an efficient, lightweight,
-integrated stove system that's easy to build and fun to use. For more
-information, please see the [162]Fire Bucket article.
-
-
- [163][Stove+Bucket2_1542-300.jpg]
-
- [164][Jim3_1340-300.jpg]
-
-Fire Bucket windscreen with
-Super Cat alcohol stove [165](+)
-
-Top view shows burn platform [166](+)
-
- [167][Jim4_1347-300.jpg]
-
- [168][Shade_1409-300.jpg]
-
-Disassembled for transport [169](+)
-
-Shown with optional wind shade [170](+)
-
-
-OPTIONAL STANDS
-
-If you decide to build a Fire Bucket, you normally won't need a
-separate stand for the Super Cat, since the Fire Bucket includes a
-built-in, elevated stove platform. If you want to use a traditional
-windscreen, however, or if you'd like to build a handy test platform,
-an optional stand can make a lot of sense.
-
-In April of 2005, I published plans for a stand that a fair number of
-Super Cat users constructed, but a year later, came up a design that I
-thought was superior. Below are summarized some of the advantages of
-using both a separate stand in general, and of the second-generation
-design in particular.
-
-Why Build a Separate Stand?
- * The Super Cat just might be an example of a piece of ultralight
- backpacking gear that's actually a little too light. A fair amount
- of caution must be exercised when using the stove on uneven ground
- or in windy environments, since its miniscule weight (0.2 oz) makes
- it prone to tipping or blowing over under those conditions. The
- small incremental weight of a stand by itself can help stabilize
- the stove.
- * The stand creates a wider base with fewer ground contact points,
- improving stability.
- * The second-generation design allows the stove to be further
- stabilized by staking it to the ground. I often insert a pair of
- slim tent stakes through the two holes in the base of the stand,
- then push them into the ground. This arrangement virtually
- eliminates any possibility of the stove tipping or blowing over.
- * The docking socket feature allows different stoves to be used with
- the same stand since there's no permanent connection required
- between the two. The socket is tight enough, however, to hold the
- stove very securely.
- * The stand protects the bottom of the stove from damage. If the
- stove alone, for example, is placed on a gravel surface, the weight
- of a pot filled with water can sometimes push the bottom's soft
- aluminum into the sharp edges of stones, causing dents and possibly
- even punctures. The stand eliminates this hazard.
- * The airspace trapped under the stand base serves to insulate the
- stove from cold ground. Doing so solves pretty much eliminates the
- conductive heat losses to the ground that can otherwise ruin the
- performance of an alcohol stove when used in cold weather. For use
- at really low temperatures, it's also possible to fill the base
- with fiberglass insulation for even better performance.
- * This same airspace also protects the surface under the Super Cat
- from the heat that's produced by the stove. I can now use the stove
- directly on my workbench without having to worry about cooking the
- surface. The airspace also protects the vegetation under the stove
- when used on the trail.
- * The base allows the effective use of the "snuffer cup" that's
- described below. The snuffer cup seals well against the uniform
- surface of the base, permitting the stove to be easily and reliably
- extinguished at will. A great fuel-saving and safety feature.
- * And finally, the top of the stand base can serve as a priming pan
- for the stove. Adding a few drops of alcohol primer to the base
- just outside the wall of the stove helps the stove come up to
- operating temperature faster and also makes it easier to light the
- stove, especially in cold weather.
- Now, rather than having to reach over top edge of the stove with
- your match or lighter to ignite the alcohol fuel, it's possible to
- simply light the primer outside the stove (the flame quickly
- spreads inside). The outer ridges that are stamped into the base
- can's bottom conveniently keep the priming fuel from spilling over
- the edges.
-
-The Fire Bucket, with its built-in, elevated stove platform, provides
-most of the same advantages as a separate stand, especially when used
-with its optional stove holder.
-
-Nonetheless, if you'd like to build a stand, plans for both the first
-and second-generation models are included in separate documents,
-accessible using the links below. By the way, a note for stand fans:
-the first-generation plans include links to photos of several discarded
-design ideas that you might find interesting.
-
- [171][Stand2_0060-300.jpg]
-
- [172][Stand1_4400_300.jpg]
-
-Second-generation stand [173](+)
-
-[174]Click here for build instructions
-
-(Recommended version)
-
-First-generation stand [175](+)
-
-[176]Click here for build instructions
-
-
-THE SNUFFER CUP
-
-If you happen to over-fuel the Super Cat, it's very nice to be able to
-extinguish the flame before the alcohol has burned itself out. You
-might want to stop the stove to in order to recover unburned fuel, or
-maybe for emergency reasons.
-
-As discussed above, if you have an empty cook pot handy, you might be
-able to invert it over the stove to deprive it of oxygen, though
-because of the relatively large volume of air inside, that process
-could take a while. Alternatively, you can build a dedicated,
-low-volume vessel that can quickly smother the flame. I call this
-accessory a "snuffer cup".
-
-In either case, the vessel you use to smother the Super Cat must form a
-reasonably airtight seal against the surface upon which the stove is
-positioned. If air can flow under the edges of the smother vessel, it
-won't work very well, since oxygen will continue to fuel the flame. For
-this reason, the snuffer cup's mating surface is as important as the
-cup itself.
-
-Selecting a Can
-Any metal can that's slightly larger than the Super Cat itself will
-usually work as a snuffer cup, though I've found that an empty 5½ or
-6 ounce aluminum pet food can is about perfect for the task. If you
-also build the second-generation stand discussed above, it's probably
-best to use the same brand of can for both projects to ensure an
-optimal fit between the two.
-
-Most of the pet food cans in this size range that I've examined appear
-to be almost identical in dimensions, though the bottom ridge pattern
-can vary from brand-to-brand. Any of these cans should be tall enough
-to cover a Super Cat that's made from the most common of the 3 ounce
-can sizes without air gaps.
-
- [177][Snuffer-cans_1544-450.jpg]
-
- Snuffer cup aluminum can possibilities [178](+)
- Note that the 6 ounce Iams can (L)
- is slightly taller than another popular size
-
-However, if you dock the stove with a stand (which raises the height a
-bit), or build the Super Cat from a slightly taller can, you'll
-probably also need a taller snuffer cup.
-
-One option is just to search for a can with sufficient "head room".
-Among the pet food products inspected, I've noticed that the 5½ ounce
-Mighty Dog cans are a bit taller than most. Likewise, the 6 ounce size
-of Iams cat food (which may now be available only in the veterinary
-formulas) is about 1/8 inch taller than similar products.
-
-Another option is to bend the bottom of the can outward a little by
-pressing firmly in the middle or alternatively, by working a blunt
-metal tool (such as a socket wrench extender) around the bottom's
-ridges in order to flatten and extend them.
-
-Adding a Knob
-Though not mandatory, a knob positioned at the top of the snuffer cup
-will make the cup easier to handle and can also help keep your fingers
-from being burned when the cup is lowered onto a flaming stove.
-
-A small wooden knob can be purchased from a hardware store or easily
-constructed from portion of a wine cork (either plastic or natural) or
-a scrap of wood. The knob can then be attached to the snuffer cup by
-first punching a small hole in the middle of the bottom surface of the
-cup along with a similar hole in the middle of the bottom of the knob.
-A small diameter sheet metal screw, perhaps ½ inch long, can then be
-used to join the two.
-
- [179][knob1_1546-300.jpg]
-
- [180][knob2_1548-300.jpg]
-
-This small wooden knob was
-found at Home Depot [181](+)
-
-This knob was made
-from a wine cork [182](+)
-
-Weights
-A 5½ or 6 ounce aluminum pet food can will typically weigh about
-½ ounce, while a comparably-sized steel can will probably weigh about
-1½ ounces. A knob and screw will add about ¼ ounce to either for a
-total of ¾ ounce for aluminum and 1¾ ounces for steel.
-
-Fuel Recovery
-As noted above, a bonus use for the snuffer cup is to assist in the
-recovery of unburned fuel. Because of the Super Cat's side vent holes,
-it's difficult to pour unspent fuel directly from the stove back into a
-fuel bottle without spillage. Instead, you can quickly dump remaining
-the fuel from the stove into the snuffer cup first, and then pour that
-fuel from the cup into the bottle.
-
-A small notch that's filed or bent into the inside rim of the snuffer
-cup, as shown in the photo below, can facilitate the pouring process
-without compromising the cup's air seal. Thanks to Ernie Priestley from
-Seattle for this great idea.
-
- [183][Notch_1551-450-2.jpg]
-
- A small notch filed into the inside rim
- of a snuffer cup can assist with fuel recovery [184](+)
-
-Using the Snuffer Cup with a Fire Bucket (or other Windscreen)
-You can use a snuffer cup to stop a stove that's operating inside a
-windscreen such as the Fire Bucket, but you'll need to modify both the
-cup and your technique. That's because lowering a snuffer cup into
-place holding its top-mounted knob (while the stove's flames are raging
-inside the bucket) is difficult to do without burns.
-
-One solution is to remove the knob, then pass a thin hook or nail-type
-tent stake from inside up through the center hole to create a "handle"
-for the snuffer cup. Also, when lowering the cup into place over the
-Super Cat, it helps to tilt the cup towards the back of the windscreen
-as it descends in order to direct the flames away from you hand.
-
-For more information about these modifications (including photos),
-please see the [185]snuffer cup section of the Fire Bucket article.
-
-JIM'S MATCH EXTENDER
-
-If you'd like to increase the safety distance between your hand and the
-Super Cat when lighting the stove with a wooden match, you can make a
-simple extender from an ordinary wine cork (either a natural or a
-plastic cork works fine). Such an extender is particularly useful when
-it's necessary to reach over the top edge of a windscreen in order to
-light the stove. Because alcohol vapors can often accumulate inside the
-walls of a windscreen prior to ignition, it's best to keep your hand
-outside the screen in case there's a flare-up.
-
-You can construct a match extender by boring a small hole into each end
-of the cork using an awl or a nail. These holes, which need be only
-about ½ inch deep, can then be used to hold a wooden match at one end,
-and some sort of handle at the other. Most corks weigh less than ¼
-ounce, and if you're a gram counter, you can even cut the cork in half
-to further reduce the weight.
-
-The handle I generally prefer is a thin titanium tent stake (as shown
-below), though a slim wooden branch, a Fire Bucket pot support, another
-wooden match (preferably spent), Jim's [186]bagel toaster, or even a
-length of coat hanger wire all work well.
-
- [187][Extender2_1612-300.jpg]
-
- [188][Extender3_1614-300.jpg]
-
-Using a spent match
-as a short handle [189](+)
-
-A thin titanium tent stake
-makes a longer handle [190](+)
-
- [191][Extender1_1611-300.jpg]
-
- [192][Extender4_1616-300.jpg]
-
-A small hole is bored into
-each end of the cork [193](+)
-
-Positioning the
-match extender [194](+)
-
-To use the extender, first insert the handle in one end of the cork,
-and an unburned match in the other. Then strike the match with the
-extender in place and move the match towards the stove while holding
-the handle end.
-
-OTHER ACCESSORIES and MODIFICATIONS
-
-Fiberglass Wicking
-One modification that I've tried is lining the bottom of the Super Cat
-stove with a small amount of fiberglass insulation, held in place by a
-patch of aluminum screen. Some other alcohol stove designs use
-fiberglass as a wicking agent, so I was curious to see if there was any
-effect on performance. About the only impact it had was to slow the
-stove down a bit, with boil and total burn times both increasing by
-about 25%. The fiberglass did help keep the alcohol fuel from sloshing
-around quite as much (depended on fill level), but I ultimately
-concluded that the addition of fiberglass otherwise had little value.
-
-Priming Cord
-Some stove builders, such as Jason Klass, have done a good bit of
-experimentation with the Super Cat and its derivatives. One idea that
-Jason has promoted is wrapping a length of [195]thin Kevlar cord around
-the base of the Super Cat a few times to absorb a bit of alcohol
-priming fuel. This idea, was I think, adapted from a design originated
-by Tinny at [196]minibulldesign.com.
-
-This cord, which serves as an alternative to a priming pan, allows the
-stove to be ignited from the outside, while likewise reducing priming
-time. The cord would interfere with inserting the Super Cat into a
-holder or stand equipped with a docking socket, but if you like the
-idea, you could probably wrap the cord around the docking socket
-instead. Jason has developed a number of other innovative stove and
-windscreen concepts that can be [197]viewed on his website.
-
-Priming Cap and Flame Column Compactor
-Partially covering the top opening of the Super Cat with a metal disk
-that includes a center hole about 1" in diameter can reduce priming
-time from 25 or 30 seconds to perhaps 15 seconds or less without
-requiring (as most other priming methods do) any additional fuel.
-
-This method works by absorbing more of the heat that's produced by the
-stove just after ignition and feeding it back into the alcohol pool to
-accelerate the fuel boiling process.
-
-There are at least a couple of ways to restrict the top opening. One is
-to simply cut a disk from aluminum of the appropriate size, make a
-center hole, then rest the disk on top of the stove. Unless the disk is
-secured, however, it can sometimes "jump" off the stove with a pop when
-the accumulated alcohol fumes are ignited.
-
-An alternative is to glue the disk permanently into position using a
-high-temperature epoxy such as [198]J-B Weld. I've tried this method
-myself, but found that even though the adhesive is rated for use up to
-500°F, it tends to eventually fail with use. Nonetheless, it usually
-works well enough for as long as it lasts.
-
-In either case, it's important that the top surface of the disk not
-extend above the upper lip of the Super Cat, otherwise, the stove might
-leak air around the rim and fail to pressurize.
-
-The photos below show two disks cut from the bottoms of 3 ounce pet
-food cans. Either round or rectangular holes work fine, though
-rectangular holes are easier to make (the one below was carefully cut
-with a box opening knife). A metal file can be used after cutting to
-clean up the edges.
-
-When in use, the cook pot can be lowered onto the Super Cat as usual
-after the priming process (which should now require less time) is
-complete.
-
- [199][Cap1_1561-300.jpg]
-
- [200][Cap2_1564-300.jpg]
-
-These priming caps were made
-from the bottoms of
-3 ounce pet food cans [201](+)
-
-Priming cap in position
-atop the Super Cat [202](+)
-
-Another interesting method, developed by [203]Zen Seeker, requires the
-use of an unopened 3 ounce aluminum can. Rather than opening the can
-from the top as usual, the user first cuts a hole about one inch in
-diameter in the bottom center of the can, then removes the can's
-contents through this hole.
-
-The result is an "upside-down-Super Cat" whose side vent holes must be
-drilled, rather than punched, since most punches can't work through the
-restricted top opening. The principal disadvantage of this design is
-that the inverted Super Cat now won't fit into the docking socket used
-for the stands discussed above, nor into the optional stove holder that
-can keep the Super Cat centered inside of a Fire Bucket windscreen.
-
-On the plus side, concentrating the open Super Cat flame into a more
-compact column allows the stove to be used more effectively in what I
-call "open burn mode". That is, positioning the cook pot above the
-stove on some manner of pot stand, rather than directly on top of the
-stove as one normally would. Raising the pot in this way offers another
-way to reduce heat output that might be useful for simmering.
-
-The "Swivel Cat"
-This final accessory is not actually directly related to the Super Cat
-itself, but rather, is a different kind of alcohol stove altogether.
-
-Called the "Swivel Cat" for reasons that are probably apparent from the
-photos below, it offers an alternative way to cook at reduced heat
-levels. The idea is similar to that behind the "Simmer Cat" discussed
-above, except that it allows heat output to be adjusted in real time
-while the stove is operating.
-
-The Swivel Cat is not very hot-burning, though, so it's really only
-useful for simmering. And unlike the Super Cat or Simmer Cat, it
-doesn't include a built-in pot stand, so it requires some type of
-independent support (it works great in the Fire Bucket, however).
-
-The Swivel Cat is made from the same kind of 3 ounce aluminum can used
-for the Super Cat, except there are no vent holes in the sides.
-Instead, a circular disk, slightly larger than the top opening of the
-can, needs to be cut from aluminum flashing and attached as a swiveling
-lid.
-
-This lid connects to the stove via a small "L" bracket, which is also
-cut from aluminum flashing and is installed at the top edge of the
-stove as shown below. The lid attaches to the bracket using a single,
-loosely fitting rivet or machine screw connection. It also needs to be
-installed in such a way that it mates fairly closely with the top rim
-of the stove.
-
- [204][Swivel1_1566-300.jpg] [205][Swivel2_1567-300.jpg]
-
-Low simmer lid position [206](+)
-
-Moderate simmer position [207](+)
- [208][Swivel3_1568-300.jpg] [209][Swivel4_1569-300.jpg]
-
-Fully-opened position reveals
-the "L" bracket inside [210](+)
-
-Fully-closed position [211](+)
-(Note the "L" bracket rivets on rear wall)
-
-The Swivel Cat uses normal Super Cat fuels and is ignited over the top
-rim. Once it's burning robustly, a pot can be positioned at the desired
-height above the stove on separate supports. Assuming the stove is
-encased in a windscreen, heat output can be increased or decreased as
-follows:
- * First, remove the cook pot from its supports. Then, using the end
- of a metal tent stake, rotate the swiveling disk so that it covers
- either more or less of the top stove opening. The more of the
- opening the lid covers, the lower the heat output will be. In fact,
- if the disk is closed all the way, the flame will be extinguished.
- * Once the desired heat level has been obtained, the pot can be
- returned to the cooking position above the stove.
-
-Because there are no ventilation holes, the Swivel Cat will hold almost
-2½ fluid ounces of fuel. If filled to capacity and operated at a low
-simmer, the Swivel Cat will burn for a very long time before it needs
-to be replenished.
- __________________________________________________________________
-
-Resources
- __________________________________________________________________
-
-FURTHER READING
-
-While the Internet abounds with information about alcohol stoves, there
-are three online resources that might be of particular value to you.
- 1. [212]Backpackinglight.com describes itself as "The Magazine of
- Lightweight Hiking and Backcountry Travel". The staff at BPL,
- especially Will Rietveld and Roger Caffin--who have prepared most
- of the stove-related articles--have consistently conducted the most
- thoughtful, well-balanced and scholarly research that I've seen to
- date in the world of outdoor journalism.
- Their high-quality, in-depth analyses of a wide range of
- backcountry-related subjects has made my $24.99 annual subscription
- fee seem like a great bargain (by the way, I have no affiliation
- with BPL other than as a standard subscriber).
- 2. Jason Klass is a fellow backpacker who took an early interest in
- the Super Cat stove and has developed a number of his own
- modifications and enhancements. I'd encourage you to visit his
- [213]nicely-designed website.
- 3. Zen Seeker has volunteered a great deal of time and energy to
- develop one of the Internet's "go-to" sites for reliable
- information about backpacking stoves and related subjects. The
- [214]Zen Stoves website is cited multiple times above and is a
- terrific resource for any do-it-yourself stove builder.
-
-USER FEEDBACK
-
-Ever since placing its design concepts into the public domain in 2005,
-I've considered the Super Cat to be a work in progress and have
-actively encouraged users to develop their own modifications and
-improvements.
-
-Over the years, great numbers of Super Cat enthusiasts have been
-generous enough to provide feedback, primarily in the form of emails
-and online bulletin board postings. Many of these insights remain
-accessible through the Base Camp feedback forum (link below).
-
-My hope now is that this updated article, along with the concurrent
-introduction of the companion Fire Bucket system, will stimulate a
-renewed wave of user-based development.
-
-If you take an interest in the Super Cat, please report back through
-the feedback forum on your experiences and recommendations. This "open
-source collaboration" (to borrow a phase from the software industry)
-will strengthen the design for all of us.
-
-[215]You can submit or read comments about this article here.
-
-CONTACT ME
-
-If you'd like to contact me directly, [216]please do so here.
-
-[217]Top
-
-[218]Home
-
- Copyright © 2005 - 2010 James E. Wood. All Rights Reserved.
-
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-2